Apparatus for installing pipeline fill

• US 6,158,925 A
• Filed: 03/23/1999
• Issued: 12/12/2000
• Est. Priority Date: 03/24/1998
• Status: Expired due to Term

• Current Assignee: Barnard Construction Co., Inc.
• Original Assignee: Barnard Construction Co., Inc.
• Inventors: Schleining, Gregory L., Nelson, Joseph P., Askin, Jerry B.
• Primary Examiner(s): Taylor, Dennis L.
• Application Number:
  US09/275,353
• Time in Patent Office: 630 Days
• Field of Search: 405/178, 405/180, 405/154, 405/157, 405/174, 37/142.5, 37/395
• US Class Current: 405/179
• CPC Class Codes: E02F 5/226 with means for processing the soil, e.g. screening belts, separators; Padding machines
• CPC Class Codes: E02F 7/02 Conveying equipment mounted on a dredger conveyors in general B65G
• CPC Class Codes: E02F 7/04 Loading devices mounted on a dredger or an excavator loading devices in general B65G hopper dredgers, also equipment for unloading the hopper
• CPC Class Codes: E02F 7/06 Delivery chutes or screening plants or mixing plants mounted on dredgers or excavators for back-filling E02F5/226 takes precedence; separating equipment in general B03; delivery chutes in general B65G

Abstract

An apparatus for depositing fill material over a pipeline. A wide-track carriage is provided for straddling the pipeline trench, and this includes a shaker screen mechanism for screening aggregate fill material, such as excavated native spoils. The screened fill material is fed into the trench via a pivoting conveyor which is controlled by means of a pivotable and extensible boom. A mix auger is also provided for mixing water and cement with the fill material to form a cementitious Controlled Low Strength Material fill in those installations where this is needed.

Claims

1. An apparatus for depositing fill material over a pipeline, said apparatus comprising:

a carriage for straddling a trench in which a pipeline has been placed;

a hopper mounted to said carriage for receiving a fill material;

a conveyor for conveying said fill material from said hopper to a discharge end which is positioned over said pipeline in said trench, said conveyor being mounted for pivoting movement relative to said carriage; and

means for controllably pivoting said discharge end of said conveyor to selected discharge locations over said pipeline in said trench;

wherein said means for controllably pivoting said discharge end of said conveyor comprises;

a selectively extensible and pivotable boom having a first end mounted to said carriage and a second end mounted to said conveyor.

2. The apparatus of claim 1, wherein said conveyor extends forwardly from said carriage at an angle which is at least partially in-line with said pipeline in said trench.

3. The apparatus of claim 1, wherein said hopper mounted to said carriage comprises:

a shaker screen mechanism for separating and discarding oversize objects from said fill material.

4. The apparatus of claim 3, wherein said shaker screen mechanism comprises:

a two-deck shaker screen mechanism having upper and lower screens for separating said oversize objects from said fill material.

5. The apparatus of claim 3, further comprising:

a feed conveyor for conveying said fill material from said shaker screen mechanism to said pivotally mounted conveyor.

6. The apparatus of claim 2, wherein said carriage comprises:

first and second tracks for being positioned on opposite sides of said trench so as to propel said apparatus longitudinally along said trench.

7. The apparatus of claim 6, further comprising:

an operator station mounted on said carriage so as to be positioned above said trench which is straddled by said carriage, so as to afford an operator therein a downward, direct-line view of said pipeline in said trench.

8. The apparatus of claim 1, further comprising:

means for mixing a cement slurry with said fill material so as to form a CLSM fill material which is deposited on said pipeline in said trench.

9. The apparatus of claim 8, wherein said means for mixing a cement slurry with said fill material comprises:

a mixing auger mounted to said discharge end of said conveyor; and

means for adding said cement slurry to said fill material in said auger.

10. The apparatus of claim 9, wherein said means for mixing a cement slurry with said fill material further comprises:

an auger trough for holding said fill material and cement slurry in contact with said auger during mixing.

11. The apparatus of claim 10, wherein said means for mixing a cement slurry with said fill material further comprises:

a mixing hopper mounted to said discharge end of said conveyor for receiving said fill material therefrom;

means for supplying said cement slurry to said mixing hopper; and

means for discharging said fill material and cement slurry from said mixing hopper into said auger trough.

12. The apparatus of claim 11, wherein said means for supplying said cement slurry to said mixing hopper comprises:

a cement silo mounted to said carriage for holding a supply of cement dust;

a cement dust feed line having an intake end mounted to said silo and a discharge end for discharging said cement dust into an upper end of said mixing hopper; and

a water feed line having an intake end mounted to a supply of water and a discharge end for discharging said water into said upper end of said mixing hopper.

13. The apparatus of claim 12, wherein said upper end of said mixing hopper is fixedly mounted to said discharge end of said conveyor, and a lower end of said mixing hopper is pivotally mounted to an intake end of said mixing trough so as so permit said mixing trough to pivot in a horizontal plane relative to said conveyor.

14. The apparatus of claim 13, wherein said means for controllably pivoting said discharge end of said conveyor comprises:

a selectively extensible and pivotable boom having a first end mounted to said carriage and a second end mounted to a discharge end of said auger trough.

15. The apparatus of claim 14, wherein said discharge end of said auger trough comprises:

a discharge opening on a lower side of said trough for discharging said CLSM fill material in a generally vertical downward direction onto said pipeline in said trench.

16. An apparatus for mixing and depositing a CLSM fill material over a pipeline, said apparatus comprising:

a mobile carriage;

a hopper mounted to said carriage for receiving a fill material;

means for mixing a cement slurry with said fill material so as to form a CLSM fill material; and

means for depositing said CLSM material on said pipeline in said trench.

17. The apparatus of claim 16, wherein said hopper mounted to said carriage comprises:

a shaker screen mechanism for separating and discarding oversize objects from said fill material.

18. The apparatus of claim 17, wherein said means for mixing a cement slurry with said fill material comprises:

a mixing auger for receiving said fill material from said shaker screen mechanism; and

means for adding said cement slurry to said fill material in said auger.

19. The apparatus of claim 18, further comprising:

a conveyor for conveying said fill material from said hopper to a receiving end of said mixing auger.

20. The apparatus of claim 19, wherein said means for mixing a cement slurry with said fill material further comprises:

an auger trough for holding said fill material and cement slurry in contact with said auger during mixing, said auger trough having a first end which is mounted to a discharge end of said conveyor and a second end for discharging said CLSM material onto said pipeline in said trench.

21. The apparatus of claim 20, wherein said conveyor has a first end which is mounted for pivoting movement relative to said carriage, and a second end which is mounted for pivoting movement relative to said auger trough.

22. The apparatus of claim 21, further comprising:

means for controllably pivoting said second end of said auger trough to selected discharge locations over said pipeline in said trench.

23. The apparatus of claim 22 wherein said means for controllably pivoting said second end of said auger trough comprises:

a selectively extensible and pivotable boom having a first end mounted to said carriage and a second end mounted to said auger trough.

24. The apparatus of claim 20, wherein said means for adding said cement slurry to said fill material in said auger comprises:

a mixing hopper mounted to said discharge end of said conveyor for receiving said fill material therefrom;

means for supplying said cement slurry to said mixing hopper; and

means for discharging said fill material and cement slurry from said mixing hopper into said first end of said auger trough.

25. The apparatus of claim 24, wherein said means for supplying said cement slurry to said mixing hopper comprises:

a cement silo mounted to said carriage for holding a supply of cement dust;

a cement dust feed line having an intake end mounted to said silo and a discharge end for discharging said cement dust into an upper end of said mixing hopper; and

a water feed line having an intake end mounted to a supply of water and a discharge end for discharging said water into said upper end of said mixing hopper.

26. An apparatus for depositing fill material over a pipeline, said apparatus comprising:

a carriage for straddling a trench in which a pipeline has been placed, said carriage comprising first and second tracks for being positioned on opposite sides of said trench so as to propel said apparatus longitudinally along said trench;

an operator station mounted on said carriage so as to be positioned above said trench which is straddled by said carriage, so as to afford an operator therein a downward, direct-line view of said pipeline in said trench;

a hopper mounted to said carriage for receiving a fill material, said hopper comprising a shaker screen mechanism for separating and discarding oversize objects from said fill material;

a conveyor for conveying said fill material from said hopper, said conveyor being mounted for pivoting movement relative to said carriage;

a mixing auger for receiving said fill material from said conveyor, said mixing auger being mounted in an auger trough for holding said fill material in contact with said auger during mixing, said auger trough having a first end which is mounted to a discharge end of said conveyor and a second end for discharging said fill material onto said pipeline in said trench;

means for adding a cement slurry to said fill material in said auger trough so that said fill material and cement slurry are mixed by said auger to form a CLSM material; and

a selectively extensible and pivotable boom having a first end mounted to said carriage and a second end mounted to said auger trough for controllably pivoting said second end of said auger trough to selected discharge locations over said pipeline in said trench.