Disposable self-shielding unit dose syringe guard

• US 6,159,184 A
• Filed: 10/02/1997
• Issued: 12/12/2000
• Est. Priority Date: 03/10/1997
• Status: Expired due to Term

• Current Assignee: Safety Syringes Incorporated (Becton, Dickinson & Co)
• Original Assignee: Safety Syringes Incorporated (Becton, Dickinson & Co)
• Inventors: Mitchell, David W., Firth, John R., Perez, Anthony R.
• Primary Examiner(s): Kennedy, Sharon
• Assistant Examiner(s): Hayes, Michael J
• Application Number:
  US08/942,938
• Time in Patent Office: 1,167 Days
• Field of Search: 128/919, 604/110, 604/111, 604/181, 604/187, 604/263, 604/198, 604/197, 604/192, 604/232, 604/234, 604/218
• US Class Current: 604/192
• CPC Class Codes: A61M 2005/3139 Finger grips not integrally formed with the syringe barrel, e.g. using adapter with finger grips
• CPC Class Codes: A61M 2005/31508 provided on the piston-rod
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 5/3129 Syringe barrels A61M5/3205 and A61M5/50 take precedence
• CPC Class Codes: A61M 5/3202 Devices for protection of the needle before use, e.g. caps A61M5/50 takes precedence; for infusion spikes A61M5/1626; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3271 with guiding tracks for controlled sliding of needle protective sleeve from needle exposing to needle covering position

Abstract

An improved guard for a medical cartridge, such as a unit dose pre-filled glass syringe, comprising a body for receiving the cartridge, and a shield slidably attached to the body which are pre-assembled and ready to receive a cartridge therein. The body has a locking mechanism on a proximal end thereof which holds the cartridge therein. The body and shield have cooperating detents and detent pockets which allow the shield to be directed distally, from an unguarded position in which the needle on the cartridge is uncovered for delivery of medication, to a guarded position in which the needle is permanently covered for disposal. The body may also include a substantially rectangular-shaped finger grip on its proximal end for receiving a similarly shaped proximal flange on the cartridge, whereby the cartridge is received in a predetermined orientation. The body may also include one or more ribs within the cavity for accommodating a cartridge with a large needle cap, such as a 0.5 mL capacity pre-filled syringe. In addition, the guard may include a finger grip plug lockably attachable to the proximal end of the body, and a plunger insertable through the finger grip plug to engage a piston in a cartridge not having its own plunger. The plunger may include a one-way locking member to prevent removal of the plunger from the finger grip plug after assembly.

Claims

1. A self-shielding guard for a medical cartridge or pre-filled syringe, wherein the cartridge has its own needle and plunger said guard comprising:

a substantially rigid body having a cavity adapted to receive a cartridge therein said body having an open proximal end communicating with said cavity and having a distal end including an opening through which a needle on the cartridge may extend when the cartridge is received in said cavity;

a finger grip on said proximal end of said body, said finger grip including a locking mechanism for fixedly engaging the cartridge received in said cavity

a shield slidably attached to said body, said shield sliding distally between an unguarded and a guarded position, thereby uncovering and covering respectively the needle on the cartridge;

cooperating detents and detent pockets formed in said body and said shield for mutually engaging to hold said shield in said guarded position; and

a semi-rigid tab extending along said cavity of said body, said tab being adapted to be resiliently deflected between an outer position and an inner position, said outer position being adapted to accommodate a needle cap when the cartridge is directed distally through said cavity, said inner position being adapted to resiliently engage a barrel of the cartridge after the needle cap has been directed through said distal end of said body.

2. A self-shielding disposable injection device, said device comprising:

a pre-filled syringe having a substantially smooth-walled barrel, a needle on a distal hub of said barrel, a rigid needle protector cap detachably covering said needle, and a plunger slidably inserted into a proximal end of said barrel, said barrel having a diameter smaller than said needle protector cap, said barrel containing a predetermined amount of fluid;

a body having a cavity extending axially between an open proximal end a distal end of said body, said cavity being adapted to receive said pre-filled syringe therein, said distal end including an opening through which said needle and said needle protector cap may extend when said pre-filled syringe is received in said cavity;

a rib extending partially along said body within said cavity, said rib being resiliently deflectable to engage successively said needle protector cap and said barrel when said pre-filled syringe is being received within said cavity;

a shield slidably attached to said body, said shield having proximal and distal ends, said distal end having an opening through which said needle and said needle protector cap may extend when said shield is in an unguarded position, said shield being adapted to slide distally in relation to said body between said unguarded position and a guarded position wherein said needle is covered by said shield; and

a plurality of detents on said shield for locking said shield in said guarded position.

3. The device of claim 2, comprising a finger grip on said proximal end of said body, said finger grip comprising a locking mechanism for lockably engaging said proximal end of said pre-filled syringe to prevent axial movement of said pre-filled syringe.

4. The device of claim 3, wherein:

said finger grip is integrally molded to said proximal end of said body; and

said finger grip includes locking detents thereon for engaging said proximal end of said pre-filled syringe, thereby substantially permanently holding said pre-filled syringe in said body.

5. The device of claim 3, wherein said finger grip includes:

a recess adapted to receive said proximal end of said pre-filled syringe therein; and

a detent for engaging said proximal end received in said recess, thereby preventing axial and lateral movement of said pre-filled syringe within said cavity.

6. The self-shielding guard of claim 5, wherein said recess has a substantially rectangular shape corresponding to a similarly shaped flange on said proximal end of said pre-filled syringe.

7. The device guard of claim 3, wherein said finger grip includes a substantially flat wall, and said flange on said pre-filled syringe includes a substantially flat portion, whereby said flat wall substantially engages said flat portion of said flange when said pre-filled syringe is received in said cavity, thereby providing a predetermined orientation of said pre-filled syringe within said body.

8. The device of claim 3, wherein said finger grip on said body has a substantially rectangular cross-section.

9. The device of claim 2, wherein said body includes a frame molded to an inside wall thereof for supporting said rib within said cavity, said frame including a plurality of semi-rigid arms connected to said rib for resiliently deflecting said rib between an outer position adapted to accommodate said needle protector cap when said pre-filled syringe is directed into said cavity and an inner position adapted to engage said barrel.

10. The device of claim 2, wherein said body includes a lead-in rib near said proximal end, said lead-in rib extending into said cavity, thereby being adapted to guide said pre-filled syringe during insertion into said cavity.

11. The device of claim 2, wherein said pre-filled syringe comprises a conventional 0.5 mL capacity pre-filled glass syringe.

12. The self-shielding guard of claim 2, wherein said body includes detent pockets therein adapted to lockably engage said plurality of detents when said shield is in said guarded position.

13. The device of claim 12, wherein said body has a substantially rectangular cross-section, and wherein said detent pockets are formed along an edge of said body.

14. A guard for a pre-filled syringe having a needle and needle cap extending from a barrel thereof, comprising:

a body having a cavity for receiving the pre-filled syringe therein, said body having an open proximal end communicating with said cavity, and a distal end including an opening through which the needle and needle protector cap on the pre-filled syringe may extend when the pre-filled syringe is received in said cavity;

a rib extending along said body within said cavity, said rib being resiliently deflectable to engage successively the needle protector cap and the barrel when the pre-filled syringe is being received within said cavity;

a shield slidably attached to said body, said shield having proximal and distal ends, said distal end having an opening through which the needle and needle protector cap may extend when said shield is in an unguarded position, said shield being slidable distally in relation to said body between said unguarded position and a guarded position wherein the needle is covered by said shield; and

one or more detents on said shield for locking said shield in said guarded position.

15. The guard of claim 14, further comprising a finger grip on said proximal end of said body, said finger grip comprising a locking mechanism for engaging a proximal end of the pre-filled syringe received in said cavity to prevent axial movement thereof.

16. The guard of claim 14, further comprising at least one pair of ribs extending along said body within said cavity.

17. The guard of claim 16, wherein said pair of ribs at least partially define a diameter substantially coextensive with a diameter of the barrel of the pre-filled syringe, whereby said ribs may engage the barrel to enhance a rigidity characteristic of said body.

18. The guard of claim 16, wherein said pair of ribs are deflectable outward to accommodate the needle protector cap being directed through said cavity, said pair of ribs resiliently returning to engage the barrel of the pre-filled syringe when the needle protector cap extends through said distal end of said body.

19. The guard of claim 14, said rib being resiliently deflectable between an outer position and an inner position, said outer position accommodating the needle cap when the pre-filled syringe is directed through said cavity, said inner position resiliently engaging the barrel of the pre-filled syringe after the needle cap has been directed through said distal end of said body.

20. The guard of claim 14, wherein said rib comprises a lead-in rib near said proximal end of said body for guiding the pre-filled syringe during insertion into said cavity.

21. The guard of claim 14, further comprising a frame molded to an inside wall of said body for supporting said rib within said cavity.

22. The guard of claim 21, wherein said frame includes a plurality of semi-rigid arms connected to said rib for resiliently deflecting said rib between an outer position for accommodating the needle protector cap when the pre-filled syringe is directed into said cavity and an inner position for engaging the barrel.