Battery operated cableless external starting device and methods

• US 6,160,373 A
• Filed: 08/10/1999
• Issued: 12/12/2000
• Est. Priority Date: 08/10/1998
• Status: Expired due to Fees

• Current Assignee: David L. Ekstrom, James P. Dunn
• Original Assignee: David L. Ekstrom, James P. Dunn
• Inventors: Ekstrom, David L., Dunn, James P.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): LUK, LAWRENCE W
• Application Number:
  US09/371,731
• Time in Patent Office: 490 Days
• Field of Search: 320/105, 320/104, 320/103, 180/65.2-65.8
• US Class Current: 320/105
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034

Abstract

A self-contained, battery powered, cableless starting device provides high DC power levels for short durations. Preferred devices have a battery, a connector terminal assembly, and a monitor/control circuit that indicates the voltage available, and limits the device output to safe voltage levels so the battery is not damaged. The connector terminal assembly preferably has 2 or more contacts, sized and dimensioned to electrically contact (mate) with selected electric starter auxiliary power input terminals. In another aspect of preferred embodiments, the coupling mechanism physically prevents the contact surface(s) from being positioned more than 5 feet from the battery. Commercial devices may advantageously include multiple batteries in a small carrying case, and have the appropriate capacity, voltage and connectors for starting a specific type of engine. For example, an especially preferred device has connectors suitable for starting a 12V or 24V powered aircraft. Such devices may advantageously have an overall stick shape, such as 2×3×14 inches, and may weigh only about 3 pounds.

Claims

1. A portable battery powered starting device, comprising:

a battery;

a connector terminal having a first contact electrically coupled to the battery, and sized and dimensioned to mate with an input terminal of an electric starter of an engine providing at least one horsepower; and

a coupling mechanism physically limiting a distance measured between the battery and the connector terminal to no more than 36 inches.

2. The device of claim 1 wherein the coupling mechanism comprises a housing that at least partially encloses the battery and the connector terminal.

3. The device of claim 2 wherein the housing is substantially rigid, and the connector terminal is located at an end of the housing.

4. The device of claim 3 wherein the coupling mechanism physically limits the distance measured between the battery and the connector terminal to no more than 60 inches.

5. The device of claim 3 wherein the connector terminal includes a second contact and a third contact, each of which is sized and dimensioned to mate with the starter input terminal.

6. The device of claim 1 wherein the electric starter comprises an electric motor, and the electric starter input terminal is not part of the electric motor.

7. The device of claim 1 wherein the battery is a thin film battery.

8. The device of claim 1 wherein the battery is a lithium ion battery.

11. The device of claim 1 wherein the coupling mechanism physically limits the distance measured between the battery and the connector terminal to no more than 24 inches.

12. The device of claim 1 wherein the coupling mechanism physically limits the distance measured between the battery and the connector terminal to no more than 12 inches.

13. The device of claim 1 wherein the coupling mechanism physically limits the distance measured between the battery and the connector terminal to no more than 6 inches.

14. The device of claim 1 wherein the distance between the connector and battery is variable and the coupling mechanism prevents the distance between the battery and the connector terminal from being varied by a factor Y where Y is greater than or equal to 10.

15. The device of claim 1 wherein the distance between the connector and battery is variable and the coupling mechanism prevents the distance between the battery and the connector terminal from being varied by a factor Y where Y is greater than or equal to 5.

16. The device of claim 1 wherein the distance between the connector and battery is variable and the coupling mechanism prevents the distance between the battery and the connector terminal from being varied by a factor Y where Y is greater than or equal to 2.

17. The device of claim 16 wherein the battery is a thin film battery.

18. The device of claim 17 wherein the battery is a lithium ion battery.

19. The device of claim 1 wherein the engine is located in one of an aircraft, a passenger vehicle, an electrical generator, a combine, a tractor, a boat, and a truck.

20. The device of claim 1 wherein the distance between the connector and battery is invariable, the distance being fixed by the coupling mechanism.

9. A portable battery powered starting device, comprising:

a battery;

a connector terminal having a first contact electrically coupled to the battery, and sized and dimensioned to mate with an input terminal of an electric starter of an engine providing at least one horsepower; and

a coupling mechanism physically limiting a distance measured between the battery and the connector terminal to no more than 36 inches;

wherein the device contains a control contact and a monitor/control circuit for monitoring voltage of the battery, and disabling the control contact if the monitored voltage drops below a threshold.

10. A portable battery powered starting device, comprising:

a battery;

a connector terminal having a first contact electrically coupled to the battery, and sized and dimensioned to mate with an input terminal of an electric starter of an engine providing at least one horsepower; and

a coupling mechanism physically limiting a distance measured between the battery and the connector terminal to no more than 36 inches;

wherein the coupling mechanism does not comprise a cable.