Card assembly having a loop antenna formed of a bare conductor and method for manufacturing the card assembly
First Claim
1. A card assembly comprising:
- a polymeric layer having a generally planar surface;
an integrated circuit component adjacent to the polymeric layer;
a loop antenna formed of a bare conductor having ends, the loop antenna comprising a first section embedded into the polymeric layer at a first depth relative to the generally planar surface, a second section embedded into the polymeric layer, and a transverse section, the transverse section crossing the first section and embedded into the polymeric layer at a second depth relative to the generally planar surface greater than the first depth, the ends being electrically coupled to the integrated circuit component; and
a dielectric region interposed between the first section and transverse section, the dielectric region spacing apart the first section from the transverse section to electrically insulate the first section from the transverse section.
5 Assignments
0 Petitions
Accused Products
Abstract
A card assembly (10) comprises a polymeric layer (16) having a generally planar surface (24), an integrated circuit component (38) adjacent to the polymeric layer (16), and a loop antenna (24) formed of a bare conductor (32) having ends. The loop antenna (24) comprises a first section (26) embedded into the polymeric layer (16), a second section (28) embedded into the polymeric layer (16), and a transverse section (30) spaced apart from the first section (26) by a dielectric region. The transverse section (30) crosses the first section (26). The ends (34) are electrically coupled to the integrated circuit component (38). The dielectric region preferably comprises a reflowed flash region of the polymeric layer (16) such that the transverse section (30) is encapsulated within the polymeric layer (16). Alternately, the dielectric region comprises a dielectric insert separating the transverse section from the first section.
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Citations
35 Claims
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1. A card assembly comprising:
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a polymeric layer having a generally planar surface;
an integrated circuit component adjacent to the polymeric layer;a loop antenna formed of a bare conductor having ends, the loop antenna comprising a first section embedded into the polymeric layer at a first depth relative to the generally planar surface, a second section embedded into the polymeric layer, and a transverse section, the transverse section crossing the first section and embedded into the polymeric layer at a second depth relative to the generally planar surface greater than the first depth, the ends being electrically coupled to the integrated circuit component; and a dielectric region interposed between the first section and transverse section, the dielectric region spacing apart the first section from the transverse section to electrically insulate the first section from the transverse section. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10)
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11. A card assembly comprising:
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a polymeric layer having a generally planar surface; an integrated circuit component adjacent to the polymeric layer; a loop antenna formed of a bare conductor having ends, the loop antenna comprising a first section embedded into the polymeric layer at a first depth relative to the planar surface, a second section embedded into the polymeric layer at the first depth, and a transverse section embedded into the polymeric layer at a second depth greater than the first depth, the transverse section crossing the first section, the ends being electrically coupled to the integrated circuit component. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18)
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19. A card assembly comprising:
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a thermoplastic polymeric layer having a generally planar surface; a substrate having traces, the substrate being affixed to the polymeric layer; an integrated circuit component having electrodes electrically connected to the traces; a loop antenna formed of a bare metallic wire having ends, the loop antenna comprising an inner turn embedded into the polymeric layer at a first depth relative to the planar surface, an outermost turn embedded into the polymeric layer at the first depth, and a transverse section encapsulated within the polymeric layer at a second depth greater than the first depth, the transverse section crossing the inner turn; a conductive medium electrically connecting the traces to the ends of the loop antenna. - View Dependent Claims (20, 21, 22, 23, 24, 25)
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26. A method for forming a card assembly comprising the steps of:
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embedding a first section of a loop of bare conductor into a polymeric layer at a first depth; embedding a second section of the loop into the polymeric layer at a first depth; crossing the first section of the loop with a transverse section of the loop extending from the second section and embedded into the polymeric layer at a second depth greater than the first depth; spacing the transverse section from the first section by a dielectric region associated with the polymeric layer; fabricating a substrate having conductive traces; mounting an integrated circuit onto the substrate; and electrically connecting the traces to the loop. - View Dependent Claims (27, 28, 29, 30, 31, 32, 33, 34, 35)
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Specification