Enhanced economizer controller

• US 6,161,764 A
• Filed: 01/22/1999
• Issued: 12/19/2000
• Est. Priority Date: 01/22/1999
• Status: Expired due to Term

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Jatnieks, Girts U.
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): NORMAN, MARC E
• Application Number:
  US09/235,443
• Time in Patent Office: 697 Days
• Field of Search: 165/248, 165/249, 165/251, 454/75, 454/256, 454/229, 236/49.3
• US Class Current: 236/49.3
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: F24F 2011/0002 for admittance of outside air
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: F24F 2110/50 Air quality properties
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

An enhanced controller for an air conditioning system incorporating mechanical cooling equipment and an economizer, the enhanced controller including circuits for producing signals indicative of commanded changes in temperature of air admitted into the air conditioned space and of a non-temperature parameter, such as carbon dioxide concentration, of air within the space. The signals are supplied to a logic circuit which produces a ventilation damper control signal based on which of the temperature and non-temperature parameters requires greater change. Freeze protection, and maximum and minimum damper position circuits override the basic damper control signal to avoid excessively low space temperatures and to provide air exchange limits.

Claims

1. A controller for controlling mechanical cooling equipment and ventilating equipment for conditioning air within an enclosed space in response to signals indicative of air temperature and of at least one non-temperature air parameter respectively, the ventilating equipment being responsive to a ventilating equipment control signal to exchange a variable proportion of air within the space for air outside the space, the controller comprising:

economizer control apparatus operable in response to a space thermostat signal indicating that a temperature in the enclosed space is above a setpoint temperature, and an enthalpy sensor signal indicating that air outside the enclosed space is suitable for providing cooling within the space, to produce mechanical cooling equipment control signals, said economizer control apparatus further being operable to produce an economizer control signal;

air temperature apparatus connected to receive the economizer control signal and operable, at least partially dependent on the economizer control signal, to produce an air temperature control signal representative of a commanded temperature change of air entering the space;

air quality apparatus operable to produce an air quality control signal representative of a commanded change in a non-temperature parameter of air within the space; and

a signal processor connected to receive the air temperature and air quality control signals, and operable to produce a ventilating equipment control signal based on the one of the air temperature control signal, and air quality control signal which corresponds to the greater exchange of air within the space for air outside the space, the ventilating equipment control signal being suitable for causing ventilating equipment receiving the ventilating equipment control signal to increase the proportion of air within the enclosed space exchanged for air outside the space at least in part in response to the space thermostat and enthalpy sensor signals.

2. The controller of claim 1 wherein the non-temperature parameter is air composition.

3. The controller of claim 2 wherein the non-temperature parameter is carbon dioxide concentration.

4. The controller of claim 1 wherein:

the air temperature control signal has a magnitude indicative of the difference between sensed and reference temperatures of air entering the enclosed space;

the air quality control signal has a magnitude indicative of the difference between sensed and reference values of the non-temperature parameter of air within the enclosed space; and

said signal processor includes logic circuitry operable to select the one of the air temperature control and air quality control signals which corresponds to the greater exchange of air within the space for air outside the space, and to produce a signal at least partially dependent on the selected signal as the ventilating equipment control signal.

5. The controller of claim 4 wherein:

said air temperature apparatus includes an air temperature sensor for producing a signal whose magnitude is indicative of the temperature of air entering the enclosed space;

a freeze protection circuit is provided, said freeze protection circuit being connected to receive the signal produced by said air temperature sensor, and operable to produce a freeze protection signal when the temperature of air entering the enclosed space is below a predetermined value; and

the logic circuitry in said signal processor is connected to receive the freeze protection signal, and is operable to alter the ventilating equipment control signal to a value effective to limit exchange of air within the space for air outside the space to a proportion no greater than that corresponding to the freeze protection signal.

6. The controller of claim 5 wherein:

a maximum limit input device is provided, said maximum limit input device being operable to produce a maximum ventilation signal whose magnitude is indicative of the maximum proportion of air within the enclosed space to be exchanged for air outside the space; and

the logic circuitry in said signal processor is connected to receive the maximum ventilation signal, and is operable to alter the ventilating equipment control signal to a value effective to limit exchange of air within the space exchanged for air outside the space to a proportion no greater than the corresponding to the maximum ventilation signal.

7. The controller of claim 6 wherein:

a minimum limit input device is provided, said minimum limit input device being operable to produce a minimum ventilation signal indicative of the minimum proportion of air within the enclosed space to be exchanged for air outside the space; and

the logic circuitry in said signal processor is connected to receive the minimum ventilation signal, and is operable to substitute the minimum ventilation signal for the ventilating equipment control signal if the third ventilating equipment control signal corresponds to exchange of a smaller proportion of air within the space than the proportion corresponding to the minimum ventilation signal.

8. The controller of claim 7 wherein said economizer control apparatus is operable to provide first and second cooling stage control signals for first and second stages of mechanical cooling equipment respectively in response to signals received from a two-stage thermostat and from enthalpy sensor apparatus, said economizer control apparatus being operable to disable the second stage mechanical cooling equipment and to provide the second cooling stage control signal as a control signal for the first stage mechanical cooling equipment when the enthalpy sensed by the enthalpy sensor apparatus indicates that the air outside the enclosed space is suitable for introduction into the enclosed space for cooling purposes, the signal from said economizer control apparatus further being operable to enable said air temperature apparatus to produce the air temperature control signal when the enthalpy sensed by the enthalpy sensor apparatus indicates that the air outside the enclosed space is suitable for introduction into the enclosed space for cooling purposes.

9. The controller of claim 8 wherein:

said enthalpy sensor apparatus includes first and second enthalpy sensors for sensing the enthalpies of air leaving the enclosed space and air outside the enclosed space respectively; and

said economizer control apparatus is operable to produce an economizer signal for enabling the air temperature apparatus when the enthalpy of air outside the enclosed space is lower than both a reference value and enthalpy of air leaving the enclosed space.

10. In a system for conditioning the air in an enclosed space, the improvement which comprises:

temperature changing apparatus including mechanical cooling equipment, ventilating equipment operable to exchange a variable proportion of the air within the enclosed space for air outside the space, and a ventilating equipment actuator responsive to an actuator control signal to determine the proportion of air within the space exchanged for air outside the space;

air temperature apparatus operable to produce an air temperature control signal representative of a commanded change in temperature of air entering the space;

a space thermostat operable to sense whether temperature within the enclosed space is above a setpoint temperature, and to supply a corresponding call for cooling signal to said temperature changing apparatus;

enthalpy sensor apparatus operable to sense whether air outside the enclosed space is suitable for providing cooling within the space and to supply a corresponding low enthalpy signal to said air temperature apparatus, said air temperature apparatus being enabled to produce the actuator control signal in response to the call for cooling and low enthalpy signals, the actuator control signal being effective to cause the ventilating equipment actuator to increase proportion of air within the enclosed space exchanged for air outside the space at least in part in response to a call for cooling signal from said space thermostat and a low enthalpy signal from said enthalpy sensor apparatus;

air quality apparatus operable to produce an air quality control signal representative of a commanded change in a non-temperature parameter of air within the space; and

a signal processor connected to receive the air temperature control and air quality control signal, and operable to supply the actuator control signal to the ventilating equipment actuator, said signal processor generating the actuator control signal based at least in part on the relative magnitudes of the air temperature and air quality changes commanded by the air temperature control and air quality control signals respectively.

11. The system of claim 10 wherein said air temperature apparatus is enabled to produce the air temperature control signal by an enabling signal produced by the economizer control apparatus in response to call for cooling and low enthalpy signals provided by said space thermostat and said enthalpy sensor apparatus respectively, the actuator control signal being derived selectively from the air temperature control and air quality control signals.

12. The system of claim 11 wherein:

said air temperature apparatus includes an air temperature sensor operable to produce a signal indicative of the temperature of air entering the enclosed space;

a freeze protection circuit is provided, the freeze protection circuit being connected to receive the signal from said air temperature sensor, and operable in response thereto to produce a freeze protection signal when the air entering the enclosed space is below a predetermined temperature, the actuator control signal being affected by the freeze protection signal so as to limit exchange of air within the space for air outside the space to a proportion corresponding to the freeze protection signal.

13. The system of claim 12 further including a maximum ventilation input device operable to produce a maximum ventilation signal indicative of the maximum proportion of air within the space to be exchanged for air outside the space, the actuator control signal being affected by the maximum ventilation signal so as to limit exchange of air within the space for air outside the space to a proportion not greater than that corresponding to the maximum ventilation signal.

14. The system of claim 13 further including a minimum ventilation input device operable to produce a minimum ventilation signal indicative of the minimum proportion of air within the space to be exchanged for air outside the space, the actuator control signal being affected by the minimum ventilation signal so as to provide for exchange of air within the space for air outside the space at a proportion not less than that corresponding to the minimum ventilation signal.

15. The system of claim 14 wherein said non-temperature parameter of air within the enclosed space is air composition.

16. The system of claim 15 wherein said non-temperature parameter of air within the enclosed space is carbon dioxide concentration.