Submersible electrical connector and method for quick connection and disconnection including tamper indication

• US 6,162,082 A
• Filed: 01/28/1999
• Issued: 12/19/2000
• Est. Priority Date: 01/28/1999
• Status: Expired due to Fees

• Current Assignee: Badger Meter Incorporated
• Original Assignee: Badger Meter Incorporated
• Inventors: Karsten, Lee L., Gengler, Michael T.
• Primary Examiner(s): Sircus, Brian
• Assistant Examiner(s): Nguyen, Son V.
• Application Number:
  US09/238,766
• Time in Patent Office: 691 Days
• Field of Search: 439/318, 439/312, 439/557, 439/313, 439/321
• US Class Current: 439/318
• CPC Class Codes: H01R 13/523 for use under water
• CPC Class Codes: H01R 13/625 Casing or ring with bayonet engagement

Abstract

A sealed connector assembly (10) for use with equipment subject to submersion under water includes two electrical connector shells (25, 29) which are inserted in bayonet fashion into opposite sides of a locking member (40), which is then manually rotated to lock the parts together and shield the electrical connection. The three parts have alignment marks (56, 58, 59) for axial assembly and another mark (57) indicating the rotation of the locking member (40) to a locked position. A body of grease (55) is disposed in one connector shell (25) and an O-ring (50) is placed on the barrel (27) to provide sealing when the connector shells (25, 27) are locked together. The connector shells (25, 29) have wire entry ports and sealing ports for admitting an encapsulating material to seal the wire entry ends. Score lines (68, 69) allow for fracture and removal of the locking member (40) during servicing. Methods of assembly and disassembly are also disclosed.

Claims

1. A sealed electrical connector assembly for submersible applications, the connector assembly comprising:

first and second tubular connector shells having sealed wire entry ends, having telescoping barrel portions and carrying axially mating electrical contacts;

a locking ring encircling the telescoping barrel portions and movable on the first and second tubular connector shells between a first rotational position and a second rotational position;

wherein said first and second tubular connector shells have at least three radially outwardly directed projections reciprocally configured with at least three radially inwardly directed projections of said locking ring to provide for a keyed axial insertion and rotation of said first and second tubular connector shells in relation to said locking ring;

wherein the locking ring forms a tooth projecting radially inward; and

wherein one of the radially outwardly directed projections on one of said first and second tubular connector shells has a tapering profile in a rotational direction, such that when said one of the radially outwardly directed projection slides over and past said tooth upon rotation of said one of said first and second tubular connector shells relative to the locking ring, said rotation becomes irreversible and the locking ring prevents manual disassembly of said first and second tubular connector shells.

2. The connector assembly of claim 1, wherein the first and second tubular connector shells and the locking ring form three alignment marks, a first alignment mark on each connector shell and a first alignment mark on the locking ring, and wherein when said three first alignment marks are rotationally aligned, first and second tubular connector shells and the locking ring can be assembled in an axial direction.

3. The connector assembly of claim 2, wherein the locking ring forms a second alignment mark spaced a rotational distance from said first alignment mark on the locking ring, such that when the second alignment mark is rotated to alignment with the first alignment marks on each connector shell, the locking ring is moved to a locked position for the connector assembly.

4. The connector assembly of claim 1, wherein the locking ring forms at least one axially extending score line along which said locking ring is susceptible to fracture with a hand tool for authorized removal, said score line being observable to indicate attempted unauthorized removal.

5. The connector assembly of claim 1, wherein the locking ring forms at least a second axially extending score line spaced an angular distance from said first axially extending score line to allow flexing of two portions of the locking ring and facilitating authorized removal.

6. The connector assembly of claim 1, wherein one of the connector shells is integrally formed in a wall of a box enclosure.

7. The connector assembly of claim 1, further comprising an O-ring encircling one of said telescoping barrel portions for sealing a connection between said first and second tubular connector shells.

8. The connector assembly of claim 7, further comprising a body of grease disposed in one barrel of one of said telescoping barrel portions for sealing a region around said mating electrical contacts.

9. A sealed electrical connector assembly for submersible applications, the connector assembly comprising:

a first subassembly having an electrical connector and having a wire entry end sealed against moisture penetration;

a second subassembly having an electrical connector and having a wire entry end sealed against moisture penetration;

wherein said first subassembly and said second subassembly each have an outwardly extending flange and each have a hollow body extending along a central axis and forward of said flange, each subassembly having a plurality of extending projections spaced around a respective hollow body, and each subassembly having a groove disposed between said projections and said outwardly extending flange;

a locking member having an opening along a central axis and having rim flanges on oppositely facing sides for receiving and holding the projections on the hollow body of each subassembly as each subassembly is axially inserted into the opening, with said rim flanges being received in respective transverse passageways in said first subassembly and said second subassembly; and

wherein when said first subassembly and said second subassembly are connected within said locking member, the outwardly extending flange of each subassembly and the locking member forming an enclosure for a region of connection between the subassemblies which is shielded from access; and

wherein said locking member has a non-reversing catch such that when a projection on one of the subassemblies having a tapered profile in a rotational direction slides over and past said catch upon rotation of said one of the subassemblies relative to the locking member, said rotation becomes irreversible and the locking member prevents manual disassembly of said first said first subassembly and said second subassembly.

10. The connector assembly of claim 9, wherein the first subassembly, the second subassembly and the locking member form three alignment marks, a first alignment mark on each subassembly and a first alignment mark on the locking member, and wherein when said three first alignment marks are rotationally aligned, the first subassembly, the second subassembly and the locking member can be assembled in an axial direction.

11. The connector assembly of claim 10, wherein the locking member forms a second alignment mark spaced a rotational distance from said first alignment mark on the locking member, such that when the second alignment mark is rotated to alignment with the first alignment marks on each subassembly, the locking member is moved to a locked position for the connector assembly.

12. The connector assembly of claim 9, wherein the locking member forms at least one axially extending score line along which said locking member is susceptible to fracture with a hand tool for authorized removal, said score line being observable to indicate attempted unauthorized removal.

13. The connector assembly of claim 12, wherein the locking member forms at least a second axially extending score line spaced an angular distance from said first axially extending score line to allow flexing of two portions of the locking member and facilitating authorized removal.

14. The connector assembly of claim 9, wherein one of the connector subassemblies has a portion that is integrally formed in a wall of a box enclosure.

15. The connector assembly of claim 14, wherein at least one of the subassemblies has a shell and an end cap covering one end of the shell, the end cap having at least one wire entry port and at least one sealant entry port, and wherein said end cap and a region interior of wire entry is filled with a sealing material to seal the wire entry end of said one of the subassemblies.

16. The connector assembly of claim 9, wherein the first subassembly and the second subassembly each have a shell with an end cap covering one end of the shell, the end cap having at least one wire entry port and at least one sealant entry port, and wherein a region interior of the wire entry port is filled with a sealing material to seal the wire entry end of each of the first subassembly and the second subassembly.

17. The connector assembly of claim 9, wherein each said end cap includes a body and a tab with an integral hinge to the body, the tab being movable between an open position and a closed position in which it clamps one or more wires in position.

18. The connector assembly of claim 9, wherein the hollow body of said first subassembly is received inside the hollow body of said second subassembly, and further comprising an O-ring encircling the hollow body of one of the first subassembly and the second subassembly and a cavity formed by another one of the first subassembly and the second subassembly for receiving said O-ring.

19. The connector assembly of claim 18, further including a body of grease disposed in the hollow body of one of the first subassembly and the second subassembly for sealing a region around an electrical connection of the two subassemblies.

20. A method of assembling an electrical connector assembly having a first electrical connector subassembly, a second electrical connector subassembly, and a locking member, the method comprising:

inserting the first electrical connector subassembly into one side of an opening disposed along a central axis of the locking member, while aligning a first mark on the first connector assembly to a first mark on the locking member which aligns a plurality of reciprocally arranged projections and notches on the first electrical connector subassembly and the locking member so as to permit axial insertion;

inserting the second electrical connector subassembly into an opposite side of the opening in the locking member, while aligning a first mark on the second connector assembly to the first mark on the locking member which aligns a plurality of reciprocally arranged projections and notches on the second electrical connector subassembly and the locking member so as to permit axial insertion into the locking ring where an electrical connection is made with the first electrical connector subassembly; and

moving the locking member in a rotational direction to align a second mark on the locking member with the first mark on the first connector assembly and the first mark on the second connector assembly such that a projection with a tapered profile in a rotational direction slides over a catch to a non-reversible position to lock the connector assembly together.

21. The method of claim 20, further comprising, before the inserting steps, placing a body of grease in a cavity around an electrical connector in one of the first electrical connector subassembly and the second electrical connector subassembly so as to cover a region of an electrical connection between the first electrical connector subassembly and the second electrical connector subassembly when connected within the locking ring.

22. The method of claim 21, further comprising, before the inserting steps, placing an O-ring in position on a barrel of one of the first electrical connector subassembly and the second electrical connector subassembly for sealing an interengagement of the first electrical connector subassembly and the second electrical connector subassembly.