Areal implant

• US 6,162,962 A
• Filed: 03/25/1997
• Issued: 12/19/2000
• Est. Priority Date: 03/26/1996
• Status: Expired due to Term

• Current Assignee: Ethicon GmbH & Company KG
• Original Assignee: Ethicon GmbH & Company KG
• Inventors: Walther, Christian, Hinsch, Bernhard
• Primary Examiner(s): Yu, Mickey
• Assistant Examiner(s): Koh, Choon P.
• Application Number:
  US08/823,914
• Time in Patent Office: 1,365 Days
• Field of Search: 623/11-15, 623/66, 606/151, 428/225
• US Class Current: 623/11.11
• CPC Class Codes: A61F 2/0063 Implantable repair or support meshes, e.g. hernia meshes
• CPC Class Codes: A61F 2002/0068 having a special mesh pattern
• CPC Class Codes: A61F 2250/003 differing in adsorbability or resorbability, i.e. in adsorption or resorption time
• CPC Class Codes: A61L 31/06 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds A61L31/041 takes precedence
• CPC Class Codes: A61L 31/148 Materials at least partially resorbable by the body
• CPC Class Codes: C08L 67/04 Polyesters derived from hydroxycarboxylic acids, e.g. lactones C08L67/06 takes precedence
• CPC Class Codes: D04B 21/12 characterised by thread material
• CPC Class Codes: D10B 2509/08 Hernia repair mesh

Abstract

An areal implant, in particular for abdominal wall closure, has a flexible basic structure made from a knitted fabric comprising non-resorbable or slowly resorbable material or a combination of such materials. The knitted fabric of the basic structure is designed to stretch more than the tissue region destined to receive the implant below a critical force and stretch less than this tissue region above the critical force. The critical force lies below the highest load which is allowable for this tissue region. The basic structure is provided with a stiffening, synthetic resorbable material whose resorption time is less than that of the basic structure.

Claims

1. An areal implant comprising:

a flexible knitted fabric having an initial tearing strength which optionally has a resorption time of at least 60 days,

wherein the flexible knitted fabric is designed to stretch more than a tissue region destined to receive the implant below a critical force and stretch less than the tissue region above the critical force, the critical force being below a highest load allowable for this tissue region, and

a synthetic resorbable material, which stiffens the flexible knitted fabric, whose resorption time is less than that of the flexible knitted fabric, wherein the synthetic resorable material is selected from the group consisting of yarns, monoflaments, and combinations thereof.

2. The areal implant according to claim 1, wherein the flexible knitted fabric is constructed in such a way that a plunger pressing test carried out on an implant 100 cm² in area with semispherical plunger 50 mm in radius produces a plunger force-plunger path length diagram which corresponds to a force-length change diagram, in which the plunger force is at most 15 N up to 10 mm plunger path length, less than 50 N at 20 mm plunger path length, and less than 200 N at 30 mm plunger path length, and in which the plunger force for plunger path lengths of more than 30 mm increases sharply to a value between 200 N and 1000 N at a plunger path length of 38 mm.

3. The areal implant of claim 1 characterized in that the resorption time of the synthetic resorbable material is 2 days to 200 days.

4. The areal implant of claim 1, wherein the weight of the flexible knitted fabric is less than 50 g/m².

5. The areal implant of claim 1 wherein the flexible knitted fabric has a structure selected from the group consisting of a honeycomb structure, an approximate rectangular structure and approximate quadratic structure knitted from yarns.

6. The areal implant of claim 1 wherein the flexible knitted fabric has a rectangular structure.

7. The areal implant of claim 1 wherein the flexible knitted fabric has an aproximate quadrate structure knitted from yarn.

8. The areal implant of claim 1 wherein the synthetic resorbable material is knitted into the flexible knitted fabric.

9. The areal implant of claim 8, wherein the flexible knitted fabric has a film flexible knitted fabric which is applied to one side thereof.

10. The areal implant of claim 8, wherein a coating is applied to the flexible knitted fabric.

11. The areal implant of claim 10, wherein the coating comprises polyglactin 630.

12. The areal implant of claim 10, wherein the synthetic resorbable material comprises a material which is selected from the group consisting of:

polymers based on caprolactone, polyglycolide, polylactide, poly-p-dioxanone, lactide/glycolide copolymers, lactide/caprolactone copolymers, glycolide/caprolactone copolymers, glycolide/poly-p-dioxanone copolymers, glycolide/poly-p-dioxanone/lactide copolymers, and other copolymers of the listed material.

13. The areal implant of claim 8, wherein the flexible knitted fabric is made of a material selected from the group consisting of polypropylene, polyester, and combinations thereof.

14. The areal implant of claim 8, wherein the synthetic resorbable material comprises a material which is selected from the group of the following materials:

polylactide, polyglycolide, lactide/glycolide copolymers, polyglactin 910, and poly-p-dioxanone.

15. The areal implant of claim 8, wherein the flexible knitted fabric is not dyed.

16. The areal implant of claim 8, wherein the synthetic resorbable material is dyed.