System, method and computer program products for determining compliance of chemical products to government regulations

• US 6,163,732 A
• Filed: 12/11/1997
• Issued: 12/19/2000
• Est. Priority Date: 12/11/1997
• Status: Expired due to Term

• Current Assignee: Eastman Chemical Company
• Original Assignee: Eastman Chemical Company
• Inventors: Hickman, D. Russell, Petke, Frederick David, Graham, William D. Jr.
• Primary Examiner(s): Gordon, Paul P.
• Application Number:
  US08/989,040
• Time in Patent Office: 1,104 Days
• Field of Search: 700/90, 700/108, 700/109, 700/110, 700/266, 700/106, 700/107, 705/1, 705/28, 705/29
• US Class Current: 700/106
• CPC Class Codes: G06Q 99/00 Subject matter not provided for in other groups of this subclass

Abstract

Systems, methods and computer program products determine compliance of a chemical product to be manufactured to government regulations that govern the manufactured product. According to the invention, the chemical compositions that are present in the chemical product to be manufactured are ascertained. The chemical compositions so ascertained are compared to a stored set of government regulatory standards related to the chemical compositions to determine compliance. Accordingly, compliance with complex government regulations governing chemical products can be determined.

Claims

1. A method of determining compliance of a chemical product to be manufactured to government regulations that govern the manufactured product, the method comprising the following steps that are performed in a data processing system:

ascertaining which chemical compositions are present in the chemical product to be manufactured; and

comparing the chemical compositions so ascertained to a stored set of government regulatory standards relating to the chemical compositions to determine compliance.

2. A method according to claim 1 wherein the ascertaining step comprises the steps of:

obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured; and

deriving from the bill of materials the chemical compositions present in the manufactured chemical product.

3. A method according to claim 2 wherein the deriving step comprises the steps of:

identifying a manufacturing bill of materials that is associated with the chemical product; and

creating a regulatory bill of materials from the manufacturing bill of materials.

4. A method according to claim 2:

wherein the obtaining step is preceded by the step of obtaining a customer order for a chemical product; and

wherein the obtaining step comprises the step of obtaining a bill of materials for the chemical product corresponding to the customer order.

5. A method according to claim 2:

wherein the following step is performed between the obtaining step and the deriving step;

adding impurities to the bill of materials to represent impurities that are present in the chemical product in addition to the chemical compositions of the manufactured chemical product; and

wherein the deriving step comprises the step of deriving from the bill of materials, including the added impurities, the chemical compositions present in the manufactured chemical product including the chemical compositions of the impurities.

6. A method according to claim 2 wherein the following step is performed after the deriving step:

adding impurities to the derived chemical composition to account for impurities that are present in the manufactured chemical product.

7. A method according to claim 1 wherein the comparing step comprises the steps of:

comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the manufacturing location for the manufactured chemical product; and

comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the destination location for the manufactured chemical product.

8. A method according to claim 1 wherein the ascertaining step comprises the steps of:

obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured;

for each component, assigning a component class to which the component belongs, the component classes selected from the group consisting of bases, additives, reactants and monomers; and

determining the chemical compositions from the components and the component classes so assigned.

9. A method according to claim 1 wherein the comparing step is followed by the step of:

proposing modifications to noncomplying chemical products so that the chemical product to be manufactured becomes complying.

10. A method according to claim 1:

wherein the ascertaining step comprises the step of ascertaining which chemical compositions are present in the chemical product including chemical compositions of impurities that are present in the chemical product; and

wherein the comparing step comprises the step of comparing the chemical compositions so ascertained including the chemical compositions of the impurities, to a stored set of government regulatory standards to determine compliance.

11. A method according to claim 1 wherein the ascertaining step is performed in response to receipt of a customer order for the chemical product.

12. A method according to claim 1:

wherein the ascertaining step is performed to ascertain which chemical compositions are present in a plurality of chemical products that can be manufactured in a chemical plant; and

wherein the ascertaining step further comprises the step of;

in response to a customer order for a chemical product selected from the plurality of chemical products, retrieving the chemical composition that was ascertained for the selected chemical product.

13. A method of deriving chemical compositions that are present in a chemical product to be manufactured, comprising the following steps that are performed in a data processing system:

obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured; and

deriving from the bill of materials the chemical compositions present in the manufactured chemical product.

14. A method according to claim 13 wherein the obtaining and deriving steps are performed in response to receipt of a customer order for the chemical product.

15. A method according to claim 13:

wherein the obtaining and deriving steps are performed to ascertain which chemical compositions are present in a plurality of chemical products that can be manufactured in a chemical plant; and

wherein the deriving step is followed by the step of;

in response to a customer order for a chemical product selected from the plurality of chemical products, retrieving the chemical composition that was ascertained for the selected chemical product.

16. A method according to claim 13 wherein the deriving step comprises the steps of:

identifying a manufacturing bill of materials that is associated with the chemical product; and

creating a regulatory bill of materials from the manufacturing bill of materials.

17. A method according to claim 13:

wherein the obtaining step is preceded by the step of obtaining a customer order for a chemical product; and

wherein the obtaining step comprises the step of obtaining a bill of materials for the chemical product corresponding to the customer order.

18. A method according to claim 13 wherein the obtaining step comprises the steps of:

determining a bill of materials comprising the chemical components of the chemical product to be manufactured;

for each component in the bill of materials, assigning a component class to which the component belongs, the component classes selected from the group consisting of bases, additives, reactants and monomers; and

wherein the deriving step comprises the step of determining the chemical compositions from the components and the component classes so assigned.

19. A method according to claim 18 wherein the step of determining the chemical compositions from the components and the chemical classes so assigned comprises the step of:

if all the components have a component class of reactants, determining the chemical composition as the products of a reaction of all the components.

20. A method according to claim 18 wherein the step of determining the chemical compositions from the components and the chemical classes so assigned comprises the step of:

if at least one of the components has a component class of monomers, determining at least one polymer that is obtained from polymerization of the at least one monomer.

21. A method according to claim 18 wherein the step of determining the chemical compositions from the components and the chemical classes so assigned comprises the step of:

if none of the components have a component class of reactants or monomers, calculating amounts of chemical compositions in a mixture by summing all the components that appear more than once.

22. A method according to claim 13:

wherein the following step is performed between the obtaining step and the deriving step;

adding impurities to the bill of materials to represent impurities that are present in the chemical product in addition to the chemical compositions of the manufactured chemical product; and

wherein the deriving step comprises the step of deriving from the bill of materials, including the added impurities, the chemical compositions present in the manufactured chemical product including the chemical compositions of the impurities.

23. A method according to claim 13 wherein the following step is performed after the deriving step:

adding impurities to the derived chemical composition to account for impurities that are present in the manufactured chemical product.

24. A method according to claim 13 wherein the deriving step comprises the step of ignoring chemical components that are less than a predetermined percentage of the chemical product to be manufactured.

25. A method of determining compliance of chemical compositions of a chemical product to government regulations that govern use or shipment of chemicals, comprising the following steps that are performed in a data processing system:

comparing the chemical compositions to a stored set of government regulatory standards governing the manufacturing location for the manufactured chemical product; and

comparing the chemical compositions to a stored set of government regulatory standards governing the destination location for the manufactured chemical product.

26. A method according to claim 25 wherein the comparing steps are followed by the step of:

proposing modifications to noncomplying chemical products so that the chemical product to be manufactured becomes complying.

27. A method according to claim 26 wherein the step of proposing modifications comprises the step of:

using an expert system to propose substitution of a noncomplying chemical composition with a complying chemical composition.

28. A method according to claim 25:

wherein the chemical compositions include chemical compositions of impurities that are present in the chemical product; and

wherein each of the comparing steps comprises the step of comparing the chemical compositions including the chemical compositions of the impurities, to a stored set of government regulatory standards to determine compliance.

29. A method according to claim 25 wherein each of the comparing steps comprises the step of comparing the chemical compositions to a stored set of government regulatory standards including at least one of toxic chemical standards, food and drug standards, banned chemical standards, ozone depleting chemical standards, chemical warfare agent standards, drug precursor standards, research and development use standards, and volume limit standards.

30. A method according to claim 25 wherein the step of comparing the chemical compositions to a stored set of government regulatory standards governing the manufacturing location for the manufactured chemical product comprises the step of:

if the manufacturing location and the destination location are in different countries, comparing the chemical compositions to a stored set of export restrictions for the manufacturing location.

31. A method according to claim 30 wherein the step of comparing the chemical compositions to a stored set of export restrictions for the manufacturing location is followed by the step of:

automatically notifying a governmental authority of the proposed export.

32. A method according to claim 25 further comprising the step of:

comparing the chemical compositions to a stored set of contractual agreements of the manufacturer that limit sales or use of the chemical compositions.

33. A method according to claim 25 further comprising the step of:

comparing the chemical compositions to a stored set of shipment compatibility constraints on the chemical compositions.

34. A data processing system for determining compliance of a chemical product to be manufactured to government regulations that govern the manufactured product, the data processing system comprising:

means for ascertaining which chemical compositions are present in the chemical product to be manufactured; and

means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards relating to the chemical compositions to determine compliance.

35. A system according to claim 34 wherein the ascertaining means comprises:

means for obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured; and

means for deriving from the bill of materials the chemical compositions present in the manufactured chemical product.

36. A system according to claim 35 wherein the deriving means comprises:

means for identifying a manufacturing bill of materials that is associated with the chemical product; and

means for creating a regulatory bill of materials from the manufacturing bill of materials.

37. A system according to claim 35:

wherein the obtaining means is responsive to a customer order for a chemical product.

38. A system according to claim 35 further comprising:

means for adding impurities to the bill of materials to represent impurities that are present in the chemical product in addition to the chemical compositions of the manufactured chemical product; and

wherein the deriving means comprises means for deriving from the bill of materials, including the added impurities, the chemical compositions present in the manufactured chemical product including the chemical compositions of the impurities.

39. A system according to claim 35 further comprising:

means for adding impurities to the derived chemical composition to account for impurities that are present in the manufactured chemical product.

40. A system according to claim 34 wherein the comparing means comprises:

means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the manufacturing location for the manufactured chemical product; and

means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the destination location for the manufactured chemical product.

41. A system according to claim 34 wherein the ascertaining means comprises:

means for obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured;

means for assigning a component class to which each component belongs, the component classes selected from the group consisting of bases, additives, reactants and monomers; and

means for determining the chemical compositions from the components and the component classes so assigned.

42. A system according to claim 34 further comprising:

means for proposing modifications to noncomplying chemical products so that the chemical product to be manufactured becomes complying.

43. A system according to claim 34:

wherein the ascertaining means comprises means for ascertaining which chemical compositions are present in the chemical product including chemical compositions of impurities that are present in the chemical product; and

wherein the comparing means comprises means for comparing the chemical compositions so ascertained including the chemical compositions of the impurities, to a stored set of government regulatory standards to determine compliance.

44. A system according to claim 34 wherein the ascertaining means is responsive to receipt of a customer order for the chemical product.

45. A system according to claim 34:

wherein the ascertaining means comprises means for ascertaining which chemical compositions are present in a plurality of chemical products that can be manufactured in a chemical plant; and

wherein the ascertaining means further comprises;

means for retrieving the chemical composition that was ascertained for the selected chemical product in response to a customer order for a chemical product selected from the plurality of chemical products.

46. A computer program product for determining compliance of a chemical product to be manufactured to government regulations that govern the manufactured product, the computer program product comprising a computer-readable storage medium having computer-readable program code means embodied in the medium, the computer-readable program code means comprising:

computer-readable program code means for ascertaining which chemical compositions are present in the chemical product to be manufactured; and

computer-readable program code means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards relating to the chemical compositions to determine compliance.

47. A computer program product according to claim 46 wherein the ascertaining means comprises:

computer-readable program code means for obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured; and

computer-readable program code means for deriving from the bill of materials the chemical compositions present in the manufactured chemical product.

48. A computer program product according to claim 47 wherein the deriving means comprises:

computer-readable program code means for identifying a manufacturing bill of materials that is associated with the chemical product; and

computer-readable program code means for creating a regulatory bill of materials from the manufacturing bill of materials.

49. A computer program product according to claim 47:

wherein the obtaining means is responsive to a customer order for a chemical product.

50. A computer program product according to claim 47 further comprising:

computer-readable program code means for adding impurities to the bill of materials to represent impurities that are present in the chemical product in addition to the chemical compositions of the manufactured chemical product; and

wherein the deriving means comprises computer-readable program code means for deriving from the bill of materials, including the added impurities, the chemical compositions present in the manufactured chemical product including the chemical compositions of the impurities.

51. A computer program product according to claim 47 further comprising:

computer-readable program code means for adding impurities to the derived chemical composition to account for impurities that are present in the manufactured chemical product.

52. A computer program product according to claim 46 wherein the comparing means comprises:

computer-readable program code means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the manufacturing location for the manufactured chemical product; and

computer-readable program code means for comparing the chemical compositions so ascertained to a stored set of government regulatory standards governing the destination location for the manufactured chemical product.

53. A computer program product according to claim 46 wherein the ascertaining means comprises:

computer-readable program code means for obtaining a bill of materials comprising the chemical components of the chemical product to be manufactured;

computer-readable program code means for assigning a component class to which each component belongs, the component classes selected from the group consisting of bases, additives, reactants and monomers; and

computer-readable program code means for determining the chemical compositions from the components and the component classes so assigned.

54. A computer program product according to claim 46 further comprising:

computer-readable program code means for proposing modifications to noncomplying chemical products so that the chemical product to be manufactured becomes complying.

55. A computer program product according to claim 46:

wherein the ascertaining means comprises computer-readable program code means for ascertaining which chemical compositions are present in the chemical product including chemical compositions of impurities that are present in the chemical product; and

wherein the comparing means comprises computer-readable program code means for comparing the chemical compositions so ascertained including the chemical compositions of the impurities, to a stored set of government regulatory standards to determine compliance.

56. A computer program product according to claim 46 wherein the ascertaining means is responsive to receipt of a customer order for the chemical product.

57. A computer program product according to claim 46:

wherein the ascertaining means comprises computer-readable program code means for ascertaining which chemical compositions are present in a plurality of chemical products that can be manufactured in a chemical plant; and

wherein the ascertaining means further comprises;

computer-readable program code means for retrieving the chemical composition that was ascertained for the selected chemical product in response to a customer order for a chemical product selected from the plurality of chemical products.