Biodegradable and biocompatible agricultural mulch and method of preparing same

• US 6,164,011 A
• Filed: 02/02/1998
• Issued: 12/26/2000
• Est. Priority Date: 02/02/1998
• Status: Expired due to Term

• Current Assignee: Cascades Canada ULC (Cascades Incorporated)
• Original Assignee: Cascades Multi-Pro Inc. (Cascades Incorporated)
• Inventors: Barrette, Luc, Gagne, Steeve, Labbe, Michel, Gaudreault, Roger
• Primary Examiner(s): Poon, Peter M.
• Assistant Examiner(s): Nelson, Judith A.
• Application Number:
  US09/017,497
• Time in Patent Office: 1,058 Days
• Field of Search: 47/9, 47/48.5
• US Class Current: 47/9
• CPC Class Codes: B32B 29/06 specially treated, e.g. surfaced, parchmentised
• CPC Class Codes: C09D 167/04 Polyesters derived from hydroxycarboxylic acids, e.g. lactones C09D167/06 takes precedence
• CPC Class Codes: D21H 11/14 Secondary fibres working-up waste paper D21C5/02
• CPC Class Codes: D21H 19/28 Polyesters
• CPC Class Codes: D21H 23/46 Pouring or allowing the fluid to flow in a continuous stream on to the surface, the entire stream being carried away by the paper D21H23/66 takes precedence

Abstract

The mulch comprises a sheet of paper having a thickness between 2 and 4 mils and a basis weight between about 40 g/m² and 60 g/m². The sheet has at least one face coated with a layer of polylactide, which is used in an amount such that it weighs between about 2 g/m² and 15 g/m². The preparation is carried out by depositing on the sheet an amount of a hot extruded liquid layer of polylactide such that when it solidifies, it weighs between about 2 g/m² and 15 g/m², and allowing the layer to solidify and adhere to the sheet, whereby forming the mulch.

Claims

1. An agricultural mulch comprising:

a sheet of paper;

said sheet having at least one face coated with a layer of polylactide, wherein said layer is deposited on to said sheet by a hot extrusion process such that when said layer has solidified, the layer weighs between about 2 g/m² and 15 g/m², to provide an agricultural mulch that is both biodegradable and biocompatible and which does not exhibit a high gloss.

2. The agricultural mulch of claim 1, said sheet of paper having a weight between about 40 g/m² and 60 g/m².

3. The agricultural mulch of claim 2, said sheet of paper having a thickness between 2 mils and 4 mils.

4. The agricultural mulch of claim 1, having one face opposite said layer coated with biological additives.

5. The agricultural mulch of claim 4, wherein said biological additives are selected from the group consisting of 10-6-0, 0-20-0, 0-0-22 and mixtures thereof.

6. The agricultural mulch of claim 1, wherein said layer further comprises a light absorbing agent.

7. The agricultural mulch of claim 6, wherein said light absorbing agent comprises a coloring agent.

8. The agricultural mulch of claim 6, wherein said layer comprises about 3 to 8 w/w percent light absorbing agent.

9. The agricultural mulch of claim 6, wherein said light absorbing agent comprises carbon black.

10. The agricultural mulch of claim 1, wherein said sheet of paper is made of recycled cellulose fibers.

11. A method of preparing a biodegradable and biocompatible agricultural mulch which comprises:

providing a sheet of paper;

depositing on said sheet by a hot extrusion process an amount of a liquid layer of polylactide such that when said layer solidifies, said layer weighs between about 2 g/m² and 15 g/m² ; and

allowing said layer to solidify and adhere to said sheet to provide an agricultural mulch that is both biodegradable and biocompatible and which does not exhibit a high gloss.

12. The method of claim 11, wherein said paper has a thickness between 2 mils and 4 mils and has a weight between 40 g/m² and 60 g/m².

13. A method of improving agricultural production comprising:

providing an agricultural mulch comprising a sheet of paper having at least one face coated with a layer of polylactide, such that said agricultural mulch is both biodegradable and biocompatible;

placing said agricultural mulch on the ground to provide a growth zone for plants.

14. The method of claim 13, wherein said mulch is provided in the form of a roll and wherein the mulch is placed on the ground with a mechanical unrolling device.

15. An agricultural mulch comprising:

a sheet of paper;

said sheet having at least one face coated with a layer of polylactide, wherein said layer is deposited on to said sheet by a hot extrusion process such that when said layer has solidified, the layer weighs between about 2 g/m² and 15 g/m², to provide an agricultural mulch that is both biodegradable and biocompatible, does not exhibit a high gloss and is capable of installation on the ground with a mechanical unrolling device.

16. The agricultural mulch of claim 15, wherein said layer further comprises about 3 to 8 w/w percent light absorbing agent.

17. The agricultural mulch of claim 16, wherein said light absorbing agent comprises carbon black.

18. A method of preparing a biodegradable and biocompatible agricultural mulch which comprises:

providing a sheet of paper;

depositing on said sheet by a hot extrusion process an amount of a liquid layer of polylactide such that when said layer solidifies, said layer weighs between about 2 g/m² and 15 g/m² ; and

allowing said layer to solidify and adhere to said sheet to provide an agricultural mulch that is both biodegradable and biocompatible, does not exhibit a high gloss, and is capable of installation on the ground with a mechanical unrolling device.