Device for packaging groups of (Individual) packages

• US 6,164,045 A
• Filed: 05/17/1999
• Issued: 12/26/2000
• Est. Priority Date: 05/18/1998
• Status: Active Grant

• Current Assignee: Focke & Company
• Original Assignee: Focke & Company
• Inventors: Mutschall, Hugo, Focke, Heinz H.
• Primary Examiner(s): Moon, Daniel B.
• Application Number:
  US09/312,850
• Time in Patent Office: 589 Days
• Field of Search: 53/448, 53/496, 53/537, 53/538, 53/543, 53/498, 53/500, 198/418.5, 198/529, 198/430, 198/432, 198/433
• US Class Current: 53/543
• CPC Class Codes: B65B 35/40 by reciprocating or oscillatory pushers
• CPC Class Codes: B65B 5/105 by grippers B65B5/12 and B65B5/108 take precedence
• CPC Class Codes: B65B 57/10 responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged

Abstract

Device for packaging groups, i.e. layers (14), of packages (10) in a carton (11) or the like, and individually arriving packages (10) are collected in the area of a grouping station (23) so as to form rows of packages (13), and the latter are pushed off in the transverse direction by a transverse slide (28) onto a collecting plate (29) in order to establish layers (14) comprising a plurality of rows of packages (13). The complete layers (14) are handled by a lifting conveyer (33) and delivered to the carton (11).

Claims

1. A device for packaging packages (10), of approximately matching dimensions, in a blank or in a large container (11), the packages being continuously fed first to form, in a grouping station (23), a row (13) of the packages, and then to form, from a plurality of rows (13) of packages, a layer (14) by means of transverse displacement of the rows (13) of packages, and wherein a complete layer (14) is gripped and introduced into the container or fed to the blank, said device comprising:

a) an individualizing belt (18) for conveying the packages individually and one after the other in a horizontal conveying direction into a grouping station (23) and onto a grouping belt (24) arranged and conveying in continuation of the individualizing belt (18);

b) arranged in the grouping station (23), an upright stop wall (25) which extends transversely to the conveying direction of the individualizing belt (18) and which limits a conveying path of the packages on the grouping belt (24),

c) the packages (10) being conveyed individually and successively by the grouping belt (24) toward the stop wall (25) while forming the rows of packages (13), with a first package of each row (13) coming to rest on the stop wall (25), and other packages of the same row coming to rest on each other;

d) arranged in the grouping station (23), a transverse slide (28) which has a slide plate (30) extending along a full length of each row (13) of packages, and with which each row (13) of packs is pushed off in a transverse direction, parallel to the stop wall (25), from the grouping belt (24) and onto a collecting plate (29);

e) means for stopping the individualizing belt (18) when the row (13) is pushed by the transverse slide (28), so that no further packages (10) can be conveyed in the direction of the stop wall (25) and onto the grouping belt (24);

f) arranged in the grouping station, a counter slide (31) located transversely opposite to the transverse slide (28); and

g) means for causing, as soon as a row (13) is formed which extends along the length of the slide plate (30), the transverse slide (28) to push the row along the stop wall (25) and onto the collecting plate (29) by a width of one package or more, wherein

h) the layer (14) is formed on the collecting plate (29) as a plurality of the rows (13) and is pushed off, and

i) when each row (13) is pushed off, the counter slide (31) abuts on a respective front row (13) of the layer (14) to be formed and supports the front row.

2. The device according to claim 1, further comprising:

a supply conveyor (12) which follows the individualizing belt (18);

means for guiding the packages (10) through the supply conveyor (12) in irregular succession; and

means for controlling the individualizing belt (18) so that the packages (10) are queued at an end of the supply conveyor (12) and conveyed into the grouping station (23).

3. The device according to claim 1, wherein the individualizing belt (18) has two mutually opposite lateral belts (19, 20) between which the packages (10) are conveyed into the grouping station (23), wherein the lateral belts (19, 20) in the grouping station (23) are followed by two side walls (26, 27) so that the packages (10) are guided laterally as they enter the grouping station (23), wherein one (26) of the side walls is followed by the slide plate (30) of the transverse slide (28), and the other side wall (27) is followed by a slide plate (32) of the counter slide (31).

4. The device according to claim 1, further comprising upright lateral webs (35, 36), in a region of the collecting plate (29), which extend in the direction of movement of the transverse slide (28) and counter slide (31) and which support respective outer packages of the rows (13) during formation of the layer (14), one of the upright lateral webs (36) being an extension of the stop wall (25).

5. The device according to claim 1, further comprising:

for operation of the counter slide (31), a linear drive (38) located below a conveying plane of the collecting plate (29); and

an upright web (39) linking the linear drive (38) to the counter slide (31),

wherein the collecting plate (29) has a slot (40), parallel to the sliding direction of the counter slide (31), through which the web (39) passes and along which the web (39) is moved in order to move the counter slide (31).

6. The device according to claim 1, further comprising:

for operation of the transverse slide (28), a linear drive (37) which is arranged below a conveying plane of the collecting plate (29); and

an upright web linking the linear drive (37) to the transverse slide (28).

7. The device according to claim 1, further comprising, in a region of transition between individualizing belt (18) and grouping station (23), a counting unit (41) for counting the packages (10) delivered to the grouping station (23).

8. The device according to claim 1, further comprising, in a region of the grouping belt (24) at an end of a formed row of packages (13), a test unit (42) which senses a position of a rear end surface of the last delivered package of the row of packages (13) and, based on the position, determines correct positioning of the packages of the row (13) of packages.

9. The device according to claim 1, further comprising, above the collecting plate (29), a lifting conveyor (33) which has a lifting head (34), and by which the layer (14) is gripped on a top side thereof, lifted and then either put into the container or fed to the blank.

10. The device according to claim 9, further comprising a light barrier (43) in a region of transition from the grouping belt (24) to the collecting plate (29), wherein, after a complete layer (14) has been pushed off onto the collecting plate (29) and the counter slide (31) has been returned to an initial position prior to abutment onto the first layer of a following row of packages, the light barrier (43) is operative to detect any packages not taken up by the lifting conveyor (33).