Apparatus and method for manipulating an auxiliary tool within a subterranean well

• US 6,164,375 A
• Filed: 05/11/1999
• Issued: 12/26/2000
• Est. Priority Date: 05/11/1999
• Status: Expired due to Term

• Current Assignee: High Pressure Integrity, Inc.
• Original Assignee: James V. Carisella
• Inventors: Carisella, James V.
• Primary Examiner(s): Tsay, Frank
• Application Number:
  US09/309,698
• Time in Patent Office: 595 Days
• Field of Search: 166/63, 166/62.1, 166/373, 166/374, 166/381, 166/66.7, 166/76.1
• US Class Current: 166/65.1
• CPC Class Codes: E21B 23/0412 characterised by pressure chambers, e.g. vacuum chambers
• CPC Class Codes: E21B 23/0414 using explosives
• CPC Class Codes: E21B 23/042 using a single piston or multiple mechanically interconnected pistons

Abstract

An auxiliary tool within a subterranean well may be manipulated, such as set, by the apparatus having a stroking rod which is manipulated by application of well pressure through fluids in the well combined with booster pressure explosively generated within the apparatus.

Claims

1. An apparatus for manipulating an auxiliary tool within a subterranean well comprising:

(a) means for selective transmission within said apparatus of a primary source of pressure of and defined within one of;

(i) well fluids in said well and (ii) pressure generated by a controlled explosion within said apparatus;

(b) means for transmitting within said apparatus a secondary source of pressure generated by the other of;

(i) well fluids in said well and (ii) pressure generated by a controlled explosion within said apparatus; and

(c) means responsive to the primary source of pressure within said apparatus to manipulate the auxiliary tool a first amount and thereafter further responsive to pressure generated by the secondary source of pressure in excess of the primary source of pressure to manipulate the auxiliary tool a second amount.

2. The apparatus of claim 1 wherein the means for transmitting the primary source of pressure is actuated by electric voltage signal.

3. The apparatus of claim 1 wherein the means for generating the secondary source of pressure is actuated by electric voltage signal.

4. The apparatus of claim 1 wherein the means for transmitting the primary source of pressure is generated by one of positive and negative electric voltage signal and the means for generating the secondary source of pressure is activated by the other of positive and negative electric voltage signal.

5. The apparatus of claim 1 wherein the responsive means includes a shiftable mandrel including cooperating means for locking said mandrel in one position after the auxiliary tool has been manipulated the second amount, and further comprising cooperating locking means for said mandrel and disposed therearound, said locking means including:

an outer locking housing;

a series of first conically tapered outer retainers initially retained within said housing but selectively releasable therefrom;

a series of second conically tapered inner retainers disposed interiorally around and within said first conically tapered outer retainers;

biasing means contained within said outer retainers for urging said outer and inner retainers into a lockable position relative to said mandrel; and

housing means for said biasing means initially secured around said first outer retainers and separable therefrom upon selective release of said outer locking housing relative to said outer retainers.

10. The apparatus of claim 1 or claim 6 wherein the responsive means includes a shiftable mandrel including cooperating means for locking said mandrel in one position after the auxiliary tool has been manipulated the second amount.

11. The apparatus of claim 1 or claim 6 wherein the responsive means includes a shiftable mandrel including cooperating means for locking said mandrel in one position after the auxiliary tool has been manipulated the second amount, and further comprising cooperating locking means for said mandrel and disposed therearound, said locking means including an outer locking housing;

a series of first conically tapered outer retainers initially retained within said housing but selectively releasable therefrom;

a series of second conically tapered inner retainers disposed interiorally around and within said first said conically tapered outer retainers; and

biasing means contained within said outer retainers for urging said and inner retainers into a lockable position relative to said mandrel.

6. An apparatus for manipulating an auxiliary tool within a subterranean well comprising:

(a) means for selective transmission within said apparatus of a primary source of pressure of and defined within well fluids in said well;

(b) means for transmitting within said apparatus a secondary source of pressure generated by a controlled explosion within said apparatus; and

(c) means responsive to the primary source of pressure within said apparatus to manipulate the auxiliary tool a first amount and thereafter further responsive to pressure generated by the secondary source of pressure in excess of the primary source of pressure to manipulate the auxiliary tool a second amount.

7. The apparatus of claim 6 wherein the means for transmitting the primary source of pressure is actuated by electric voltage signal.

8. The apparatus of claim 6 wherein the means for generating the secondary source of pressure is actuated by electric voltage signal.

9. The apparatus of claim 6 wherein the means for transmitting the primary source of pressure is generated by one of positive and negative electric voltage signal and the means for generating the secondary source of pressure is activated by the other of positive and negative electric voltage signal.

12. An apparatus for manipulating an auxiliary tool within a subterranean well comprising:

(a) means for selective transmission within said apparatus of a primary source of pressure of and defined within one of;

(i) well fluids in said well and (ii) pressure generated by a controlled explosion within said apparatus;

(b) means for transmitting within said apparatus a secondary source of pressure generated by the other of;

(i) well fluids in said well and (ii) pressure generated by a controlled explosion within said apparatus;

(c) means responsive to the primary source of pressure within said apparatus to manipulate the auxiliary tool a first amount and thereafter further responsive to pressure generated by the secondary source of pressure in excess of the primary source of pressure to manipulate the auxiliary tool a second amount; and

(d) means for selectively capturing the pressure of the well fluids within said apparatus during manipulation of the auxiliary tool the second amount.

13. A method for manipulating an auxiliary tool within a subterranean well comprising the steps of:

(a) running into said well upon a conduit in combination with said auxiliary tool to a pre-selected position for manipulating said auxiliary tool, a manipulating tool comprising;

(1) means for selective transmission within said apparatus of a primary source of pressure of and defined within well fluids in said well;

(2) means for transmitting within said apparatus a secondary source of pressure generated by a controlled explosion within said apparatus; and

(3) means responsive to the primary source of pressure within said apparatus to manipulate the auxiliary tool of first amount and thereafter further responsive to pressure generated by the secondary source of pressure in excess of the pressure within said apparatus of and defined within the well fluids to manipulate the auxiliary tool a second amount;

(b) actuating the means for selective transmission of the primary source of pressure defined within the well fluids by transmitting to said selective transmission means an electronic voltage signal whereby said well fluids are communicated within said apparatus to act upon the means responsive to the primary source of pressure to manipulate the auxiliary tool a first amount; and

(c) initiating a controlled explosion within said apparatus by transmitting through said apparatus a second electric voltage signal whereby the secondary source of pressure generated by the explosion is transmitted within said apparatus and upon the means responsive to the primary source of pressure to manipulate the auxiliary tool a second amount.

14. An apparatus for manipulating an auxiliary tool within a subterranean well by the initial application of hydrostatic well pressure and thereafter concurrently with pressure generated by an electrically actuated force within the apparatus, comprising:

(a) a cylindrical housing;

(b) a control mandrel extending within said housing and including a piston head with first and second piston head faces thereon;

(c) an atmospheric chamber within said housing, one end of said chamber terminating at one of the first and second piston head faces;

(d) valving means responsive to electric voltage to selectively communicate hydrostatic well pressure within said well and exterior of said apparatus across the other of the first and second piston head faces and move said mandrel in one direction from an initial position to a first position for manipulation of said tool;

(e) explosion means actuatable by electric voltage to generate booster pressure within said apparatus for concurrent application with said hydrostatic well pressure across the said other of the first and second piston head faces after said mandrel has been moved to said first manipulation position to drive said mandrel further in said direction to a completed manipulation position; and

(f) means for capturing the hydrostatic well pressure within said housing and across the said other of the first and second faces of said piston head during movement of said mandrel between the first and completed manipulation positions.

15. The apparatus of claim 14 wherein said valving means is responsive to one of positive and negative electric voltage to communicate the hydrostatic well pressure across the said other of the first and second faces of said piston head.

16. The apparatus of claim 14 wherein said valving means is responsive to one of positive and negative electric voltage to communicate the hydrostatic well pressure across the said other of the first and second faces of said piston head, and the explosion means is activatable by the other of positive and negative voltage.

17. The apparatus of claim 14 further including means for receiving a source of electric current and for separating said current into positive and negative voltage for actuation of said valving means and said explosion means.

18. The apparatus of claim 14 wherein said valving means comprises:

(a) a breachable tubular housing; and

(b) detonator means disposed within said breachable tubular housing and activatable by electric voltage to thereby detonate and breach said tubular housing whereby thereafter communication of the hydrostatic well pressure is established to the second face of said piston head.

19. The apparatus of claim 14 further comprising well fluid filtering means including:

a first series of sized fluid passages defined through the cylindrical housing.

20. The apparatus of claim 14 further comprising well fluid filtering means including:

screen means disposed downstream of said valving means and within said cylindrical housing for separating sized particulate matter within said well fluid.

21. The apparatus of claim 14 further comprising well fluid filtering means including:

a fabric filter sock disposed around said mandrel and downstream of said screen means to further separate particular matter passing through said screen means within said well fluids.

22. The apparatus of claim 14 further comprising well fluid filtering means including:

(a) a first series of sized fluid passages defined through the cylindrical housing;

(b) screen means disposed downstream of said valving means and within said cylindrical housing for separating sized particulate matter within said well fluid; and

(c) a fabric filter sock disposed around said mandrel and downstream of said screen means to further separate particular matter passing through said screen means within said well fluids.

23. The apparatus of claim 14 further comprising a filtering system for said well fluids within said cylindrical housing, comprising:

(a) a tubular filter housing sealingly secured at each end relative to said mandrel, said tubular filter housing having an open end downstream of said valving means;

(b) filter screen means disposed within and across said open end of said tubular filter housing;

(c) a fabric filter sock extending around the exterior of said tubular filter housing and downstream of said screen means; and

(d) well fluid passage means within the interior of said tubular filter housing extending from across said screen means within the interior of said tubular filter housing and through the fabric filter sock.

24. The apparatus of claim 14 further comprising metering means for controlling the rate of flow of the well fluids within said cylindrical housing subsequent to response of said valving means to electric voltage.

25. The apparatus of claim 14 wherein the means for capturing the hydrostatic well pressure within said housing and across the second face of said piston head comprises a one-way check valve assembly.

26. A method for manipulating an auxiliary tool within a subterranean well comprising the steps of:

(a) running into said well upon a conduit in combination with said auxiliary tool a manipulating tool to a pre-selected position for manipulating said auxiliary tool comprising;

1. a cylindrical housing;

2. a control mandrel extending within said housing and including a piston head with first and second piston head faces thereon;

3. an atmospheric chamber within said housing, one end of said chamber terminating at one of the first and second piston head faces;

4. valving means responsive to electric voltage to selectively communicate hydrostatic well pressure within said well and exterior of said apparatus across the other of the first and second piston head faces and move said mandrel in one direction from an initial position to a first position for manipulation of said tool;

5. explosion means actuatable by electric voltage to generate booster pressure within said apparatus for concurrent application with said hydrostatic well pressure across the other of the first and second piston head faces after said mandrel has been moved to said first manipulation position to drive said mandrel further in said direction to a completed manipulation position; and

6. means for capturing the hydrostatic well pressure within said housing and across said other of the first and second piston head faces during movement of said mandrel between the first and completed manipulation positions;

(b) transmitting an electric voltage signal to said valve means to open said valve means to communicate the hydrostatic well pressure across the second face of said piston head whereby the mandrel moves in one direction from the initial position to the first position for manipulation of the auxiliary tool; and

thereafter

(c) transmitting a second electric voltage signal to activate the explosion means to generate booster pressure within the apparatus whereby the well pressure and the booster pressure are concurrently applied across the said other of the first and second piston head faces of the second piston head to drive the mandrel further in the said direction to the completed manipulation position.

27. A method for manipulating an auxiliary tool within a subterranean well comprising the steps of:

(a) running into said well upon a conduit in combination with said auxiliary tool a manipulating tool to a pre-selected position for manipulating said auxiliary tool comprising;

(1) a cylindrical housing;

(2) a control mandrel extending within said housing and including a piston head with first and second piston head faces thereon;

(3) an atmospheric chamber within said housing, one end of said chamber terminating at the first piston head face;

(4) valving means responsive to one of positive and negative electric voltage signal to selectively communicate hydrostatic well pressure within said well and exterior of said apparatus across the second piston head face and move said mandrel in one direction from an initial position to a first position for manipulation of said tool;

(5) explosion means actuatable by the other of positive and negative electric voltage and to generate booster pressure within said apparatus for concurrent application with said hydrostatic well pressure across said second piston head face after said mandrel has been moved to said first manipulation position to drive said mandrel further in said direction to a completed manipulation position; and

(6) means for capturing the hydrostatic well pressure within said housing and across the second face of said piston head during movement of said mandrel between the first and completed manipulation positions;

(b) transmitting one of positive or negative electric voltage signal to said valving means to communicate the hydrostatic well pressure across the second face of said piston head whereby the mandrel moves in one direction from the initial position to the first position for manipulation of the auxiliary tool; and

thereafter

(c) transmitting to the explosion means the other of positive and negative electric voltage signal to actuate said explosion means to generate booster pressure within the apparatus whereby the well pressure and the booster pressure are concurrently applied across the face of the second piston head to drive the mandrel further in the said direction to a completed manipulation position.

28. A method for manipulating an auxiliary tool within a subterranean well comprising the steps of:

(a) running into said well upon a conduit a manipulating tool to a pre-selected position for manipulating said auxiliary tool comprising;

(1) a cylindrical housing;

(2) a control mandrel extending within said housing and including a piston head with first and second piston head faces thereon;

(3) an atmospheric chamber within said housing, one end of said chamber terminating at the first piston head face;

(4) valving means responsive to one of positive and negative electric voltage signal to selectively communicate hydrostatic well pressure within said well and exterior of said apparatus across the second piston head face and move said mandrel in one direction from an initial position to a first position for manipulation of said tool;

(5) explosion means actuatable by the other of positive and negative electric voltage and to generate booster pressure within said apparatus for concurrent application with said hydrostatic well pressure across said second piston head face after said mandrel has been moved to said first manipulation position to drive said mandrel further in said direction to a completed manipulation position;

(6) means for capturing the hydrostatic well pressure within said housing and across the second face of said piston head during movement of said mandrel between the first and completed manipulation positions; and

(7) cooperating means on said mandrel for locking said mandrel in the completed manipulation position;

(b) transmitting one of positive or negative electric voltage signal to said valving means to communicate the hydrostatic well pressure across the second face of said piston head whereby the mandrel moves in one direction from the initial position to the first position for manipulation of the auxiliary tool; and

thereafter

(c) transmitting to the explosion means the other of positive and negative electric voltage signal to actuate said explosion means to generate booster pressure within the apparatus whereby the well pressure and the booster pressure are concurrently applied across the face of the second piston head to drive the mandrel further in the said direction to a completed manipulation position to activate the cooperating means for locking the mandrel in the completed manipulation position whereby further movement of said mandrel in one direction is prevented.

29. The method of claim 28 wherein the apparatus further includes cooperating locking means for the mandrel and disposed around said mandrel, said locking means including an outer locking housing;

a series of first conically tapered outer retainers initially retained within said housing but selectively releasable therefrom;

a series of second conically tapered inner retainers disposed interiorally therearound and within said first conically tapered outer retainers; and

biasing means contained within said outer retainers for urging said outer and inner retainers into a lockable position relative to said mandrel, and further including a step of;

(d) shifting said outer locking housing relative to the outer retainers to release said outer retainers and said inner retainers from the lockable position relative to said mandrel.

30. An apparatus for manipulating an auxiliary tool within a subterranean well by the initial application of hydrostatic well pressure and thereafter concurrently with pressure generated by an electrically actuated force within the apparatus, comprising:

(a) a cylindrical housing;

(b) a control mandrel extending within said housing and including a piston head with first and second piston head faces thereon, said control mandrel including means thereon defining a reduced tensile load through said mandrel whereby upon application of tensile load upon said mandrel in one direction in excess of the tensile load defined at said point, said mandrel will separate for subsequent retrieval with said apparatus from the well;

(c) an atmospheric chamber within said housing, one end of said chamber terminating at one of the first and second piston head faces;

(d) valving means responsive to electric voltage to selectively communicate hydrostatic well pressure within said well and exterior of said apparatus across the other of the first and second piston head faces and move said mandrel in one direction from an initial position to a first position for manipulation of said tool;

(e) explosion means actuatable by electric voltage to generate booster pressure within said apparatus for concurrent application with said hydrostatic well pressure across the said other of the first and second piston head faces after said mandrel has been moved to said first manipulation position to drive said mandrel further in said direction to a completed manipulation position; and

(f) means for capturing the hydrostatic well pressure within said housing and across the said other of the first and second faces of said piston head during movement of said mandrel between the first and completed manipulation positions.