Cassette for intravenous-line flow-control system

• US 6,165,154 A
• Filed: 08/22/1997
• Issued: 12/26/2000
• Est. Priority Date: 06/07/1995
• Status: Expired due to Term

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Gray, Larry B., Larkins, William T., Houle, Philip
• Primary Examiner(s): Yasko, John D.
• Assistant Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US08/917,537
• Time in Patent Office: 1,222 Days
• Field of Search: 604/153, 604/151, 604/65-67, 604/30, 604/31, 604/32, 604/33, 604/152, 417/300, 417/302, 417/442, 417/479, 417/474, 417/478
• US Class Current: 604/153
• CPC Class Codes: A61M 2005/1402 Priming
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/128 with incorporated valves
• CPC Class Codes: A61M 2205/35 Communication
• CPC Class Codes: A61M 2205/8206 battery-operated
• CPC Class Codes: A61M 2206/22 eliminating pulsatile flows, e.g. by the provision of a dampening chamber
• CPC Class Codes: A61M 39/24 Check- or non-return valves
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/14224 Diaphragm type
• CPC Class Codes: A61M 5/16809 by repeated filling and emptying of an intermediate volume pressure infusion using positive displacement pumps A61M5/142
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: A61M 5/16854 by monitoring line pressure
• CPC Class Codes: A61M 5/16877 Adjusting flow; Devices for setting a flow rate
• CPC Class Codes: A61M 5/36 with means for eliminating or preventing injection or infusion of air into body dialysis systems, blood oxygenators A61M1/14; haemofiltration equipment A61M1/34; automatic tube cut-off A61M39/281
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626
• CPC Class Codes: F04B 43/043 Micropumps
• CPC Class Codes: F16K 31/005 Piezoelectric benders
• CPC Class Codes: F16K 5/0414 Plug channel at 90 degrees to the inlet
• CPC Class Codes: F16K 5/0478 on the plug
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/02836 : Flow rate, liquid level
• CPC Class Codes: G01N 29/036 : by measuring frequency or resonance of acoustic waves
• CPC Class Codes: G01N 29/12 : by measuring frequency or resonance of acoustic waves measuring frequency or resonant frequency of mechanical vibrations or acoustic waves in general G01H1/06, G01H3/04, G01H13/00; acoustic resonators G10K11/04; vibration or shock testing of structures G01M7/00

Abstract

A cassette for controlling the flow of IV fluid from a patient to a source. The cassette preferably includes, along the fluid passage through the cassette, first and second membrane-based valves (6, 7) on either side of a pressure-conduction chamber (50), and a stopcock-type valve (20). The stopcock valve is preferably located downstream of the second membrane-based valve (7), which is preferably located downstream of the pressure-conduction chamber (50). The membrane defining the valving chamber of the second membrane-based valve (7) is preferably large and resilient, so that the valving chamber (75) may provide a supply of pressurized intravenous fluid to the patient, when the valve is closed and the stopcock valve provides a restriction downstream of the valve. The pressure-conduction chamber (50) preferably has a membrane (41) that is stable in the empty-chamber position but relatively unstable in the filled-chamber position.

Claims

1. A method for controlling the flow of intravenous fluid from a source to a patient, the method comprising:

providing a cassette having a rigid housing, a membrane disposed adjacent the rigid housing, the rigid housing and the membrane defining a pressure-conduction chamber,

wherein a pressure-conduction chamber portion of the rigid housing is generally dome-shaped, the membrane has a filled-chamber position, in which position the pressure-conduction chamber is substantially at its greatest volume, and an empty-chamber position, in which position the pressure-conduction chamber is substantially at its smallest volume, and in which position the membrane rests against the rigid housing and assumes the dome shape of the pressure-conduction chamber portion of the rigid housing, the membrane having an interior surface that comes into contact with the fluid and an exterior surface, and wherein the membrane includes a tab extending from the exterior surface from a point adjacent where the rigid housing meets the membrane;

providing a control unit for receiving the cassette, the control unit having an actuator for urging the tab towards the rigid housing;

placing the cassette into the control unit;

causing the actuator to urge the tab towards the rigid housing so as to lift a portion of the membrane away from the rigid housing; and

alternately dispensing fluid into and out of the pressure-conduction chamber.

2. A method for controlling the flow of intravenous fluid from a source to a patient, the method comprising:

providing a cassette having;

a membrane-based valve comprising;

a rigid housing and a compliant membrane, the housing and the membrane coupled, defining a valving chamber; and

a control valve, the control valve located between the membrane-based valve and the patient;

wherein a first passage enters the valving chamber at a first mouth provided by the rigid housing, such that flow of fluid via the first passage into the chamber may be prevented when the membrane is forced against the first mouth and wherein a second passage exits the valving chamber at a second mouth provided by the housing, wherein the membrane is large enough and compliant enough and the second mouth is positioned far enough away from the membrane, so that a charge of pressurized fluid is urged by the membrane and may be provided to the patient when both the membrane is forced against the first mouth and the control valve restricts fluid flow;

providing a control unit for receiving the cassette, the control unit having urging means for urging the membrane against the first mouth and controlling means for controlling the control valve;

placing the cassette into the control unit;

causing the controlling means to restrict flow through the control valve;

dispensing fluid through the first mouth into the valving chamber; and

causing the urging means to seal the membrane against the first mouth.

3. A method according to claim 2, wherein, in dispensing, the fluid is introduced to the first mouth from a pressure-conduction chamber, the pressure-conduction chamber defined by a pressure-conduction chamber portion of the rigid housing and a second membrane, the pressure-conduction chamber in fluid communication with the first passage.

4. A method according to claim 3, wherein, in providing, the pressure-conduction chamber portion of the rigid housing is generally dome-shaped, the second membrane has a filled-chamber position, in which position the pressure-conduction chamber is substantially at its greatest volume, and an empty-chamber position, in which position the pressure-conduction chamber is substantially at its smallest volume, and in which position the second membrane rests against the rigid housing and assumes the dome shape of the pressure-conduction chamber portion of the rigid housing, the second membrane having a structure for promoting a collapse of the second membrane from the filled-chamber position to the empty-chamber position.

5. A method according to claim 4, further comprising:

alternately dispensing fluid into and out of the pressure-conduction chamber;

wherein the cassette is capable of supplying pressurized fluid to the patient while dispensing fluid into the pressure-conduction chamber and while the membrane is forced against the first mouth.

7. A method according to claim 2, wherein, in providing, the first mouth is located at the end of a protrusion provided by the rigid housing, the protrusion extending into the valving chamber towards the membrane.

6. A method of using a membrane-based valve to smooth the flow of intravenous fluid from a source to a patient, the method comprising:

providing a cassette having, in fluid communication;

a membrane-based valve;

a control means, wherein the control means is located between the membrane-based valve and the patient; and

a pressure-conduction means, wherein the pressure-conduction means is located between the membrane-based valve and the source,

the membrane-based valve comprising;

a rigid housing and a compliant membrane;

the housing and the membrane coupled, defining a valving chamber;

the fluid communication being a first passage entering the valving chamber at a first mouth provided by the housing such that flow of fluid via the first passage into the chamber may be prevented when the membrane is forced against the first mouth and being a second passage exiting the valving chamber at a second mouth provided by the housing, so that a supply of pressurized fluid may be provided via the second passage to the patient when both the membrane is forced against the first mouth and the control means restricts fluid flow to the patient;

providing a control unit for receiving the cassette, the control unit having means for urging the membrane against the first mouth, means for controlling the control means, and pressure means for alternately activating fluid flow through the first passage from the pressure-conduction means and deactivating fluid flow through the first passage while filling the pressure-conduction means with fluid from the source;

placing the cassette into the control unit;

filling the pressure-conduction means with fluid from the source;

dispensing fluid through the first mouth into the valving chamber and through the control means to the patient;

causing the control means to restrict flow to the patient;

causing the means for urging the membrane to seal the membrane against the first mouth,

so that a supply of pressurized fluid continues to be provided to the patient; and

refilling the pressure-conduction means.

8. A method according to claim 6, wherein, in providing, the first mouth is located at the end of a protrusion provided by the rigid housing, the protrusion extending into the valving chamber towards the membrane.