Apparatus and method for automatically finishing copies after the maximum storage tray capacity has been exceeded

• US 6,168,145 B1
• Filed: 05/29/1998
• Issued: 01/02/2001
• Est. Priority Date: 05/30/1997
• Status: Expired due to Term

• Current Assignee: Konica Minolta Inc.
• Original Assignee: Minolta Co., Ltd. (Konica Minolta Inc.)
• Inventors: Kawabuchi, Yoichi, Tanaka, Hiroharu, Atsumi, Tomoyuki
• Primary Examiner(s): Ellis, Christopher P.
• Assistant Examiner(s): RIDLEY, RICHARD W L
• Application Number:
  US09/086,941
• Time in Patent Office: 949 Days
• Field of Search: 270/58.11, 270/58.09, 414/789.9
• US Class Current: 270/58.11
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2511/30 Numbers, e.g. of windings or rotations
• CPC Class Codes: B65H 31/24 multiple or compartmented, e.d. for alternate, programmed, or selective filling
• CPC Class Codes: B65H 39/11 in superposed carriers
• CPC Class Codes: B65H 43/06 detecting, or responding to, completion of pile B65H43/08 takes precedence
• CPC Class Codes: G03G 15/6538 Devices for collating sheet copy material, e.g. sorters, control, copies in staples form
• CPC Class Codes: G03G 2215/00911 Detection of copy amount or presence in discharge tray

Abstract

An apparatus and method for processing paper ejected from an image forming device includes the use of a plurality of bins for sorting the paper ejected from the image forming device into packets and for housing the packets. A tray for stacking the packets is provided, along with a packet conveying device for conveying the packets from the plurality of bins to the tray. A detection device is included for detecting the maximum amount of paper that can be stacked onto the tray. A control device is also included which performs a number of controlling functions such as halting the packet conveying device, counting the number of empty bins from which the packets have already been removed and transmitting the number to an image forming device controller, in addition to controlling the guidance of the paper subsequently ejected from the image forming device in the empty bins.

Claims

1. An apparatus for processing paper ejected from an image forming device, comprising:

a plurality of bins for sorting the paper ejected from the image forming device into packets, and for housing the packets;

a tray for stacking the packets;

packet conveying device for conveying the packets from the plurality of bins to the tray;

detecting device for detecting the maximum amount of paper that can be stacked onto the tray; and

control device for halting the packet conveying device when the detecting device detects the maximum amount of paper that can be stacked onto the tray, for counting the number of empty bins from which the packets have already been removed, for transmitting the counted number of empty bins to an image forming device controller, and for controlling the guiding of the paper subsequently ejected from the image forming device in the empty bins.

2. The apparatus of claim 1, further comprising a stapling unit for stapling the paper.

3. The apparatus of claim 1 further comprising a punch unit for punching holes in the paper.

4. The apparatus of claim 1, wherein the image forming device is a digital copier.

5. The apparatus of claim 1, wherein the image forming device is an analog copier.

6. The apparatus of claim 1, wherein the image forming device is a computer printer.

7. The apparatus of claim 1, further comprising means for detecting paper jam.

8. The apparatus of claim 1, wherein the image forming device controller sets the number of packets to be made by comparing the counted number of empty bins and the number of packets remaining to be made.

9. The apparatus of claim 4, wherein the digital copier comprises memory for storing data representing the image being formed.

10. A method for processing paper ejected from an image forming device, comprising:

sorting and housing the paper ejected from the image forming device into packets in a plurality of bins;

conveying the packets from the plurality of bins to a stacking tray;

detecting the maximum amount of paper that can be stacked on the stacking tray;

halting the conveying when the maximum amount of paper that can be stacked on the stacking tray is detected;

counting the number of empty bins from which the packets have already been removed; and

housing the paper subsequently ejected from the image forming device in the empty bins from which the packets have already been removed.

11. The method of claim 10, further comprising transmitting the counted number of empty bins to an image forming device controller after the counting of the number of empty bins.

12. The method of claim 10, further comprising detecting paper jam.