Flashlight with light emitting diodes

• US 6,168,288 B1
• Filed: 08/05/1999
• Issued: 01/02/2001
• Est. Priority Date: 08/05/1999
• Status: Expired due to Fees

• Current Assignee: Tektite Industries Incorporated
• Original Assignee: Tektite Industries West, LLC
• Inventors: St. Claire, Christian P.
• Primary Examiner(s): O'Shea, Sandra
• Assistant Examiner(s): Sawhney, Hargobind S.
• Application Number:
  US09/368,937
• Time in Patent Office: 516 Days
• Field of Search: 365/205, 365/204, 365/800, 313/512, 313/632, 313/113
• US Class Current: 362/184
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21V 23/0414 specially adapted to be used with portable lighting devices
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

A battery operated flashlight having a light emitting diode (LED) as its light source. At least one LED is mounted on a plate of an insulating material having a pair of contacts on a surface thereof. Each of the LED'"'"'s has a pair of terminals with one terminal being electrically connected to one contact on the plate and the other terminal being electrically connected to the other contact on the plate. The plate is mounted in the open end of a housing of the flashlight which also contains at least one battery and a contact strip extending from the open end of the housing to the closed end of the housing where it contacts a terminal of the battery. A cylindrical spacer of an insulating material is within the housing and extends between the plate and the open end of the housing. A cup shaped cap is threaded onto the open end of the housing. When the cap is threaded onto the housing it is adapted to contact the spacer and press it against the plate. This presses the plate against the contact strip and a terminal of the battery so as to electrically connected the LED across the battery and turn on the LED. When the cap is threaded in a direction off of the housing the plate is allowed to move away from the contact strip and the battery so as to turn off the LED.

Claims

1. A flashlight comprising:

a tubular housing having a closed end and an open end;

at least one battery in the housing having terminals at opposite ends;

a substantially flat plate of an insulating material having opposed surfaces, said plate extending across the housing between the battery and the open end of the housing;

spaced conductors on the surface of the plate facing the battery, each of the conductors being a film of a conducting material with a first conductor extending in an annular path around the peripheral edge of the surface of the plate and a second conductor being within and spaced from the first conductor;

at least one light emitting diode having a pair of terminals, said light emitting diode being mounted on the surface of the plate facing the open end of the housing with each of the terminals being electrically connected to a separate one of the conductors on the plate;

a cap mounted on the open end of the housing and extending across the light emitting diode; and

means for selectively electrically connecting and disconnecting the light emitting diode and the battery to turn the flashlight on and off.

2. The flashlight of claim 1 in which the first conductor has at least one tab extending radially inwardly from the inner edge of the first conductor.

3. The flashlight of claim 2 wherein the plate has a pair of holes therethrough with one of the holes extending through the tab on the first conductor and the other hole extending through the second conductor, and each of the terminals of the light emitting diode extends through a separate hole and is electrically connected to a respective conductor.

4. The flashlight of claim 3 further comprising a contact strip of a conductive metal mounted on and extending longitudinally along the inner surface of the housing between the closed end of the housing and the plate, and a contact extending from the end of the contact strip at the closed end of the housing across the closed end of the housing, said contact being engagable by a terminal of a battery in the housing and the end of the contact strip adjacent the plate being engagable by the first conductor on the plate.

5. The flashlight of claim 4 further comprising a cylindrical spacer ring of an insulating material within the housing between the plate and the open end of the housing and extending around the light emitting diode, said spacer being engagable by the cap to push the spacer ring against the plate so as to move the plate to bring the first conductor into contact with the contact strip and the second conductor into contact with a terminal of the battery.

6. The flashlight of claim 5 in which the cap is cup shaped having a cylindrical wall extending around the outer surface of the housing at the open end of the housing and an end wall extending across the open end of the housing, at least the end wall of the cap being of a transparent material to allow light to pass therethrough.

7. The flashlight of claim 6 in which the outer surface of the housing has a thread therein adjacent the open end of the housing and the cylindrical wall of the cap has a corresponding thread in its inner surface to allow the cap to be threaded onto the housing.

8. The flashlight of claim 7 in which the spacer ring is of a length so as to project beyond the open end of the housing so that it can be engaged by the end wall of the cap when the cap is threaded on the housing.

9. The flashlight of claim 3 further comprising a pair of light emitting diodes mounted on the plate with each light emitting diode having a pair of terminals with one terminal of each light emitting diode being electrically connect to the first conductor on the plate and the other terminal of each of the light emitting diodes being electrically connected to the second conductor on the plate.

10. The flashlight of claim 9 wherein the first conductor on the plate has a pair of spaced tabs extending radially inwardly therefrom, two pairs of holes extend through the plate with one hole of each pair extending to a separate one of the tabs and the other hole of each pair extending to the second conductor.

11. The flashlight of claim 10 wherein one terminal of each of the light emitting diodes extends through a separate hole extending to a tab, and the other terminal of each of the light emitting diodes extends through a separate hole extending to the second conductor, and all of the terminals are electrically and mechanically secured to their respective conductors.

12. The flashlight of claim 11 in which each of the light emitting diodes emits a white light.

13. The flashlight of claim 12 in which there are three batteries in the housing.