Energy efficient recessed lighting fixture

• US 6,168,299 B1
• Filed: 04/30/1999
• Issued: 01/02/2001
• Est. Priority Date: 04/30/1999
• Status: Expired due to Fees

• Current Assignee: Technical Consumer Products, Inc. (Quality Light Source GmbH)
• Original Assignee: Ellis Yan
• Inventors: Yan, Ellis
• Primary Examiner(s): Cariaso, Alan
• Assistant Examiner(s): Alavi, Ali
• Application Number:
  US09/302,332
• Time in Patent Office: 613 Days
• Field of Search: 362/365, 362/226, 362/216, 362/260
• US Class Current: 362/365
• CPC Class Codes: F21S 8/02 of recess-mounted type, e.g. downlighters specially adapted for vehicle exteriors F21S41/00-F21S45/00
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 17/06 the fastening being onto or by the lampholder
• CPC Class Codes: F21V 19/0075 of tubular light sources, e.g. ring-shaped fluorescent light sources
• CPC Class Codes: F21V 21/04 Recessed bases
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21Y 2103/30 curved
• CPC Class Codes: F21Y 2111/00 Light sources of a form not covered by groups F21Y2101/00-F21Y2107/00
• CPC Class Codes: H01R 33/0809 having contacts on one side only
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A novel energy efficient recessed downlighted lighting fixture, using a compact laterally twisted, fluorescent lamp, and electronic ballast, provides an easy to install procedure for retrofit installations. Using an integrated socket-and-ballast subassembly, the overall height is reduced so that it can find use with existing metal housings. This recessed fixture uses a newly designed energy efficient compact fluorescent lamp as the primary lighting source. This fluorescent lamp, which is a laterally twisted tube commonly referred to as a “springlamp” allows the shortest lamp known to the fluorescent lamp industry. It provides for minimal light trapping, thereby creating the maximum concentrated lighting output, and lighting distribution that is closest to the illumination supplied by an incandescent bulb. The laterally twisted “SpringLamp” is centrally positioned at the focal point of the parabolically shaped portion of the reflector to produce a collimated-like downlighted column of concentrated light that enhances the illumination efficiency when measured at the central portion of the beam.

Claims

1. A recessed lighting fixture for use in an overhead downlight housing, comprising,

a socket-and-ballast sub-assembly wherein an electronic ballast is fixed to a fluorescent lamp socket comprising an integrated lamp socket and ballast;

a reflector sub-assembly including a reflector associated with the socket-and-ballast sub-assembly and having a parabolic section with a central axis, a focal point and a flat top defining a circular opening with slots for mounting the socket-and-ballast subassembly;

means for attaching the reflector to the socket-and-ballast sub-assembly comprising said socket having a housing that includes locking tabs for insertion in said slots of the reflector opening, for detachable attachment of the socket-and-ballast subassembly to the reflector by a one-step procedure; and

,

a fluorescent light source insertable in the socket within the reflector.

2. The recessed lighting fixture of claim 1, wherein the light source comprises a compact, laterally twisted fluorescent springlamp that is encircled by said parabolic section to maximize light reflection and prevent lateral light diffusion.

3. The recessed lighting fixture of claim 2, wherein the springlamp is positioned on the central axis at the focal point of said parabolic section and includes a beam column of concentrated light reflected downward in parallel rays from said parabolic section with parallel beam lines for an enhanced illumination efficiency measured at a central portion of the beam.

4. The recessed lighting fixture of claim 3, the reflector further comprising a cylindrical portion that extends downward from the top, the parabolic section extending further downward from the cylindrical portion, and a flanged skirt radiating outward from the parabolic section.

5. The recessed lighting fixture of claim 4, the ballast including a modified, rapid start sequence.

6. The recessed lighting fixture of claim 5, further comprising a means for retaining the springlamp in the socket.

7. The recessed lighting fixture of claim 6, wherein the means for retaining comprises a socket lamp base that includes retaining tabs and the springlamp having locking protrusions that engage said retaining tabs to provide a low-friction, secure and reliable retention of the lamp in the socket.

8. The recessed lighting fixture of claim 7, the springlamp comprising laterally twisted and intertwined tubing with two ends mounted to a lamp base having a projecting boss and plurality of pins;

and, each tubing end containing a filament coated with an activating material to initiate a gaseous discharge in the tubing.

9. The recessed lighting fixture of claim 8, the socket further comprising a plurality of pin receptacles for receiving each of the pins.

10. The recessed lighting fixture of claim 9, further comprising a means for mounting the fixture in a housing.

11. The recessed lighting fixture of claim 10, the means for mounting comprising a spring mounting assembly associated with the reflector and a mounting bracket associated with the housing.

12. The recessed lighting fixture of claim 11, the spring mounting assembly comprising two reflector support arms, each fixed to the reflector top, oppositely disposed about the circular opening, and retained on a circular wire member fixed on the reflector by a support clamp;

and,

wherein the support arms captivate a pair of reflector mounting springs, each having a pair of spring arms with looped ends and pivotally mounted on a blind pan-head rivet.

13. The recessed lighting fixture according to claim 12, a pair “

C”

shaped brackets positioned on opposite sides of the housing, each bracket of the pair having two notches to receive the retaining springs and secure the fixture in an upward position in the housing.

14. The recessed lighting fixture according to claim 13, wherein the ballast-and-socket assembly is mounted on the central axis.

15. The recessed lighting fixture according to claim 13, wherein the socket is on the central axis and the ballast is connected to the socket in a cantilever position to further reduce overall height of the recessed lighting fixture.

16. The recessed lighting fixture of claim 13, said fixture further comprising a universal design that is suitable for either new construction or in retrofitting installations.

17. The recessed lighting fixture of claim 16, further comprising a lower power input than conventional downlighting assemblies, for an improved operating efficiency.

18. The recessed lighting fixture of claim 17, further comprising a diminished thermal output that obviates the need for a thermal protective device within the housing due to the substantially reduced operating temperature.

19. The recessed lighting fixture of claim 18, wherein the fixture has a total height and, wherein said height of an integrated assembly is less than 7 inches.

20. A lighting installation for use with a compact fluorescent springlamp and a standard housing having a pair of clamps extending inward on a housing cavity, comprising:

an electronic ballast fixed to a fluorescent light socket having receptacles and locking tabs, the socket detachably attached to a reflector having a parabolic body with a focal point, a first opening with notched slots and a second opening, and a pair of spring biased arms pivotally fixed on opposite sides of a reflector surface, said installation formed by the steps of snap locking the socket in the reflector first opening with placement of the locking tabs in the notched slots, inserting a compact laterally twisted fluorescent springlamp having two tubular ends mated to a lamp base with retaining tabs and pins through the second opening and into the socket to mate the retaining tabs with said locking tabs, insert said pins in respective receptacles, and position the springlamp at the focal point, inserting each pair of spring arms into each of the housing clamps and pushing the reflector upward into the housing cavity, whereby energizing the springlamp produces a columnar light beam of maximum intensity per energy unit consumed.

21. The light installation of claim 20, further comprising a thin, translucent reflector cover insertable on the reflector forward of the springlamp to maintain a clean reflector condition.

22. A method for using a recessed lighting fixture to maximize light output, comprising the steps of:

providing a socket and ballast assembly comprising an electronic ballast fixed to a fluorescent lamp socket having locking tabs;

suspending a compact fluorescent springlamp at a focal point of a parabolic reflector having a flat top defining a circular opening with slots for mounting the socket and ballast assembly;

the springlamp communicating with the ballast through a fluorescent plug;

snap locking the socket and ballast assembly to the reflector with said locking tabs inserted into the slots for detachable attachment of the socket-and-ballast assembly to the reflector by a one-step procedure; and

,

energizing the springlamp for a concentrated light output, and an efficient, lowered temperature, long-lasting lamp operation.

23. The method according to claim 22, wherein the springlamp has a lamp longevity with a rated lamp life of 10,000 hours.