Coiled component and its production method

• US 6,169,470 B1
• Filed: 10/30/1998
• Issued: 01/02/2001
• Est. Priority Date: 11/27/1995
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Kawamata, Tadashi, Harada, Shinji, Ibata, Akihiko
• Primary Examiner(s): Gellner, Michael L.
• Assistant Examiner(s): Nguyen, Tuyen T.
• Application Number:
  US09/068,928
• Time in Patent Office: 795 Days
• Field of Search: 336/83, 336/225, 336/231, 336/223, 336/200, 336/208
• US Class Current: 336/83
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 17/04 with magnetic core
• CPC Class Codes: H01F 41/041 Printed circuit coils apparatus or processes for manufacturing printed circuits in general H05K3/00

Abstract

A coiled component (K1) having an insulating member (3) and a conductive member (5). The conductive member is provided in the insulating member (3) and has a plurality of turns which are gradually different, in diameter, from each other from one end towards the other end of the conductive member (5) such that at least the turns of the conductive member (5) are disposed in different planes, respectively. Also, a magnetic layer (8, 9) is provided on at least one of upper and lower faces of the insulating member (3).

Claims

1. A chip-type coiled component comprising:

an insulating member having an upper face and a lower face;

a magnetic layer provided on at least one of the upper and lower faces of said insulating member; and

a conductive member provided in said insulating member and having a plurality of turns forming a three-dimensional spiral shape extending from one end of said conductive member towards the other end of said conductive member,

wherein the turns of said conductive member are gradually different, in diameter, from each other from one end of said conductive member towards the other end of said conductive member such that at least the turns of said conductive member are each disposed in different planes.

2. The chip-type coiled component as claimed in claim 1, wherein said magnetic layer is formed of electrical insulating material.

3. The chip-type coiled component as claimed in claim 1, wherein said magnetic layer is formed of electrically conductive material.

4. The chip-type coiled component as claimed in claim 1, wherein each of the turns of said conductive member is disposed in an identical plane from the one end towards the other end of said conductive member and a terminal end and an initial end of each of the turns of said conductive member are connected to adjoining upper and lower ones of the turns of said conductive member.

5. The chip-type coiled component as claimed in claim 1, wherein each of the turns of said conductive member has a circular shape.

6. The chip-type coiled component as claimed in claim 1, wherein each of the turns of said conductive member has a polygonal shape.

7. The chip-type coiled component as claimed in claim 1, wherein said conductive member defines a largest diameter end, and is formed such that a gap between neighboring ones of the turns of said conductive member is not visible when said conductive member is observed from the largest diameter end of said conductive member.

8. The chip-type coiled component as claimed in claim 1, wherein said conductive member has an angular sectional shape.

9. The chip-type coiled component as claimed in claim 1, wherein said conductive member has a circular sectional shape.

10. The chip-type coiled component as claimed in claim 1, wherein said conductive member has a semicircular sectional shape.

11. The chip-type coiled component as claimed in claim 1, wherein said insulating member is formed of non-magnetic material.

12. The chip-type coiled component as claimed in claim 1, wherein said insulating member is formed of magnetic material.

13. The chip-type coiled component as claimed in claim 1, wherein said insulating member includes:

an outer insulating member disposed outside of said conductive member; and

an inner insulating member disposed inside of said conductive member such that said conductive member is interposed between said outer insulating member and said inner insulating member,

wherein one of said outer and inner insulating members is formed of a non-magnetic material, and the other of said outer and inner insulating members is formed of a magnetic material.

14. The chip-type coiled component as claimed in claim 1, further comprising:

a first electrode provided on a first end face of said insulating member and connected to the one end of said conductive member;

a second electrode provided on a second end face of said insulating member and connected to the other end of said conductive member, wherein said first and second end faces are disposed on opposite sides of said insulating member, respectively.

15. The chip-type coiled component as claimed in claim 14, wherein said first and second electrodes are also disposed on opposite end faces of said magnetic layer, respectively.

16. The chip-type coiled component as claimed in claim 1, wherein the turns of said conductive member are progressively increased in diameter so that adjacent turns do not overlap.

17. A chip-type coiled component comprising:

an insulating member having an upper face and a lower face;

a first magnetic layer provided on the upper face of said insulating member;

a second magnetic layer provided on the lower face of said insulating member; and

a conductive member provided in said insulating member and having a plurality of turns forming a three-dimensional spiral shape extending from one end of said conductive member towards the other end of said conductive member,

wherein the turns of said conductive member are gradually different, in diameter, from each other from one end of said conductive member towards the other end of said conductive member such that at least the turns of said conductive member are each disposed in different planes.