Process and apparatus for high speed laser printing using a roller having a convertible structure

• US 6,169,558 B1
• Filed: 07/28/1998
• Issued: 01/02/2001
• Est. Priority Date: 03/05/1998
• Status: Expired due to Term

• Current Assignee: Rotomec SpA
• Original Assignee: Valmet Rotomec S.p.A.
• Inventors: Molino, Sergio, Melotti, Renzo
• Primary Examiner(s): LEE, SUSAN SHUK YIN
• Application Number:
  US09/123,478
• Time in Patent Office: 889 Days
• Field of Search: 347/134, 347/129, 347/256, 347/103, 347/115, 347/139, 347/118
• US Class Current: 347/115
• CPC Class Codes: B41J 2/385 characterised by selective supply of electric current or selective application of magnetism to a printing or impression-transfer material B41J2/005 takes precedence
• CPC Class Codes: G03G 15/04009 by forming an intermediate temporary image projected one or more times
• CPC Class Codes: G03G 2215/00455 Continuous web, i.e. roll
• CPC Class Codes: G03G 2215/0119 Linear arrangement adjacent plural transfer points

Abstract

A laser printing process using a rotary light sensitive roller electrically charged by points by a laser beam and intended for receiving onto the charged points particles of a toner powder and then transferring the same onto a band to be printed, includes a first step wherein the image to be printed is stored, by a first laser beam coming from a first laser source controlled by a computer, onto a rotary memory roller whose surface is covered with a layer of a material capable of assuming either an amorphous or a crystalline structure, this structure being convertible under the action of a laser beam, and this material showing a high difference in reflecting ability according to whether it assumes the one or the other of its structures, and includes a second step wherein the thus stored image is transferred, by the optical reflection of a second laser beam coming from a second laser source having in its whole a linear character, onto the light sensitive roller intended to receive the toner and to transfer the image onto the band to be printed.

Claims

1. A laser printing process using a rotary light sensitive roller electrically charged by points of a laser beam and intended for receiving particles of a toner powder onto the charged points and then transferring the particles onto a band to be printed, which comprises:

a first step wherein the image to be printed is stored, by a first laser beam coming from a first laser source controlled by a computer, onto a rotary memory roller whose surface is covered with a layer of a convertible material assuming either an amorphous or a crystalline structure under the action of a laser beam, and said convertible material showing a high difference in reflecting ability according to whether it assumes the amorphous structure or the crystalline structure; and

a second step wherein the thus stored image is transferred, by means of the optical reflection of a second laser beam coming from a second laser source having in its whole a linear character, onto the light sensitive roller intended to receive the toner and to transfer the image onto the band to be printed.

2. An apparatus for carrying out a laser printing process, comprising:

a rotary light sensitive roller;

a means for rotating said light sensitive roller;

a toner distributing means co-operating with said light sensitive roller, means for advancing a band along a trajectory to co-operate with said rotary light sensitive roller in order to be printed;

a rotary memory roller;

a means for rotating said memory roller;

a layer of a memory material covering a surface of said rotary memory roller, said memory material being convertible into either an amorphous or a crystalline structure under the action of a laser beam, and said memory material showing a high difference in reflecting ability according to whether it assumes the one or the other of said structures;

a first laser beam emitting device including a first laser source;

a computer controlling said first laser source and a first optical system arranged for forming onto said rctary memory roller an image to be printed;

a transfer device including a second laser source of a second laser beam, which is linear in its whole, a second optical system arranged for focusing said second laser beam onto a generatrix of said rotary memory roller, from which they are reflected; and

a third optical system arranged for projecting onto a generatrix of said light sensitive roller the laser beams reflected by said generatrix of said rotary memory roller onto which said second laser beam has been focused.

3. An apparatus as set forth in claim 2, wherein said transfer device is stationary.

4. An apparatus as set forth in claim 2, wherein said second source of second laser beam is linear in the whole of its own extension.

5. An apparatus as set forth in claim 2, wherein said second source of second laser beam is formed by a series of juxtaposed linear sources of more reduced extension or dot-shaped sources, arranged in line in order to form an extended linear source.

6. An apparatus as set forth in claim 2, wherein said second and third optical systems are partially combined with each other and comprise a semi-reflecting surface arranged for deviating towards said rotary light sensitive roller the laser beams reflected by said rotary memory roller.

7. An apparatus as set forth in claim 2, wherein said memory material covering said rotary memory roller is an amorphous/crystalline material of a type suitable for being written repeatedly.

8. An apparatus as set forth in claim 2, wherein said memory material covering said rotary memory roller is formed of Te/TeO_x, In/InO_x, Cu/CuN_x or Sb₂/Se₃.

9. An apparatus as set forth in claim 2, wherein said rotary light-sensitive roller and said rotary memory roller are synchronized in a rigid manner.

10. An apparatus as set forth in claim 2, wherein said rotary light-sensitive roller and said rotary memory roller have independent actuation means suitable for rotating both said rollers with different speeds.

11. An apparatus for a polychromatic printing, wherein several printing devices as see forth in claim 2, employing toners of different colors, are arranged in line along a trajectory of a band to be printed.

12. An apparatus as set forth in claim 11, wherein a heating means for fixing, at least partially, the toner, is inserted between each pair of said printing devices.