Fluid vacuum safety device for fluid transfer and circulation systems

• US 6,171,073 B1
• Filed: 07/20/1999
• Issued: 01/09/2001
• Est. Priority Date: 07/28/1997
• Status: Expired due to Term

• Current Assignee: Hayward Industries, Inc.
• Original Assignee: Play Safe Systems, Inc. (Hayward Industries, Inc.)
• Inventors: Rizzi, David, McKain, Paul C., Fritze, Mark
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Patel, Vinod D
• Application Number:
  US09/357,036
• Time in Patent Office: 539 Days
• Field of Search: 417/306, 417/300, 417/63, 417/17, 417/44.9, 417/541.2
• US Class Current: 417/306
• CPC Class Codes: A61H 2201/0176 By stopping operation
• CPC Class Codes: A61H 33/005 Electrical circuits therefor
• CPC Class Codes: A61H 33/0087 Therapeutic baths with agitated or circulated water
• CPC Class Codes: A61H 33/60 Components specifically designed for the therapeutic baths of groups A61H33/00 plumbing E03C1/00
• CPC Class Codes: A61H 33/6073 Intake mouths for recirculation of fluid in whirlpool baths
• CPC Class Codes: F04B 2205/01 Pressure before the pump inlet
• CPC Class Codes: F04B 49/022 by means of pressure

Abstract

A safety device for use in a fluid transfer and/or circulation system of the type which uses a pump to draw water from a reservoir through one or more intake lines each extending from an open end at the reservoir to the pump intake. The safety device connects in-line with the fluid transfer/circulation system, between the open ends of the intake lines and the pump and includes a vacuum pressure sensor, an analyzer and controller, a relay, and a vacuum breaker. Each time the pump is activated, the device analyzes negative pressure levels throughout a start-up period to establish a normal operating pressure window for the particular system. If the negative pressure level deviates beyond a pre-set maximum high-low range during the start-up period, or if, once the normal operating pressure window has been established, the device senses negative pressure levels being outside (high or low) of the normal operational range during operation of the system, the controller trips the relay to deactivate the pump motor and triggers the vacuum breaker to eliminate negative pressure in the system by introducing air from atmosphere into the intake lines, thereby removing suction at the open ends of the intake lines. The safety device may further activate warning devices including audible and visible alarms to indicate that the system has been deactivated.

Claims

1. A device for use in a fluid transfer or fluid circulation system having a pump which draws water from a reservoir through one or more intake lines each extending from an open end at the reservoir to an intake of the pump;

said device comprising;

means for sensing negative pressure levels in the system;

means for establishing an operational range of negative pressure levels between a maximum operational negative pressure level and a minimum operational negative pressure level;

means for determining if the sensed negative pressure levels deviate outside of the operational range of negative pressure levels;

means for interrupting operation of the pump; and

vacuum pressure relief means for introducing positive pressure to the one or more intake lines of the system upon actuation thereof to thereby eliminate suction at the open ends of the one or more intake lines, said vacuum pressure relief means being actuated in response to a sensed negative pressure level being outside of the operational range.

2. The device as recited in claim 1 wherein said means for determining include:

means for analyzing the sensed negative pressure levels including means for comparing the sensed negative pressure levels to the established operational range of negative pressure levels to determine if the sensed negative pressure levels deviate outside of the established operational range of negative pressure levels; and

control means for triggering actuation of said vacuum pressure relief means and said means for interrupting operation of the pump upon said analyzing means determining that a sensed negative pressure level is outside of the established operational range of negative pressure levels.

3. The device as recited in claim 2 wherein said vacuum pressure relief means includes a vacuum breaker structured and disposed to introduce air from atmosphere into the one or more intake lines of the system upon actuation thereof.

4. The device as recited in claim 3 wherein said vacuum breaker includes a solenoid controlled valve.

5. The device as recited in claim 2 wherein said analyzing means and said control means include a programmable microprocessor.

6. The device as recited in claim 5 wherein the pump of the system is driven by an electric motor and wherein said means for interrupting operation of the pump includes relay means communicating with said control means and being operated by said control means to selectively direct and interrupt electric current flow to the electric motor.

7. The device as recited in claim 6 wherein said means for establishing includes:

means for determining a normal operating pressure level of the system; and

means for establishing a normal operating pressure range defining said operational range of negative pressure levels.

8. The device as recited in claim 7 wherein said means for establishing further includes:

means for selecting said maximum operational negative pressure level and said minimum operational negative pressure level.

9. The device as recited in claim 8 wherein said means for selecting includes means for programming said maximum operational negative pressure level and said minimum operational negative pressure level in said analyzing means.

10. The device as recited in claim 9 further comprising:

means for cushioning a rise in negative pressure levels in the system during a start-up period of the system wherein the pump is actuated and fluid begins to flow in the system, thereby preventing a surge of negative pressure in the system beyond said maximum operational negative pressure level caused by the initial movement of fluid through the system.

11. A device for use in a fluid transfer or fluid circulation system having a pump which draws water from a reservoir through one or more intake lines each extending from an open end at the reservoir to an intake of the pump;

said device comprising;

means for sensing negative pressure levels in the system;

means for establishing a first operational range of negative pressure levels between a maximum operational negative pressure level and a minimum operational negative pressure level;

means for establishing a second operational range of negative pressure levels each time the pump is activated to cause movement of water through the system, said second operational range defining a normal operating pressure window;

means for analyzing the sensed negative pressure levels in relation to the established first and second operational ranges to determine if the sensed negative pressure levels deviate outside of the first or second operational ranges;

means for interrupting operation of the pump in the system;

vacuum pressure relief means for introducing positive pressure into the intake lines of the system to thereby eliminate suction at the open ends thereof, said vacuum pressure relief means being actuated in response to detection of a sensed negative pressure level being outside of the first or second operational ranges; and

control means communicating with said sensing means, said analyzing means and said vacuum pressure relief means for triggering actuation of said vacuum pressure relief means and said means for interrupting operation of the pump upon said analyzing means determining that a sensed negative pressure level is outside of the first or second operational range.

12. The device as recited in claim 11 wherein said vacuum pressure relief means includes a vacuum breaker structured and disposed to introduce air from atmosphere into the one or more intake lines of the system upon actuation thereof.

13. The device as recited in claim 12 wherein said vacuum breaker includes a solenoid controlled valve.

14. The device as recited in claim 13 wherein said analyzing means and said control means include a programmable microprocessor.

15. The device as recited in claim 14 wherein the pump of the system is driven by an electric motor and wherein said means for interrupting operation of the pump includes relay means communicating with said control means and being operated by said control means to selectively direct and interrupt electric current flow to the electric motor.

16. The device as recited in claim 15 wherein said means for establishing further includes:

means for selecting said maximum operational negative pressure level and said minimum operational negative pressure level.

17. The device as recited in claim 16 wherein said means for selecting includes means for programming said maximum operational negative pressure level and said minimum operational negative pressure level in said analyzing means.

18. The device as recited in claim 17 further comprising:

means for cushioning a rise in negative pressure levels in the system during a start-up period of the system wherein the pump is actuated and fluid begins to flow in the system, thereby preventing a surge of negative pressure in the system beyond said maximum operational negative pressure level caused by the initial movement of fluid through system.

19. A method for preventing entrapment of humans, animals and objects in a fluid transfer or fluid circulation system, wherein the fluid transfer or fluid circulation system includes at least one pump which draws water from a reservoir through one or more intake lines each extending from an open end at the reservoir and leading to an intake of the one or more pumps of the system;

the method comprising the steps of;

selecting a first operational range of negative pressure levels between a maximum operational negative pressure level and a minimum operational negative pressure level;

sensing negative pressure levels in the system;

establishing a second operational range of negative pressure levels each time the pump is activated to cause movement of water through the system, said second operational range defining a normal operating pressure window particular to the system;

analyzing the sensed negative pressure levels and comparing the sensed negative pressure levels to said first and second operational ranges;

stopping operation of the pump upon determining that a sensed negative pressure level has deviated outside of the first or second operational ranges; and

simultaneously introducing positive pressure into the system and eliminating suction at the open ends thereof, upon determining that a sensed negative pressure level has deviated outside of the first or second operational ranges.

20. The device as recited in claim 19 further comprising the step of:

cushioning a rise in negative pressure levels in the system during a start-up period of the pump by intermittently introducing positive pressure into the system during the start-up period.