Generally thin, flexible, sanitary napkin with central absorbent hump

• US 6,171,291 B1
• Filed: 09/15/1997
• Issued: 01/09/2001
• Est. Priority Date: 10/29/1990
• Status: Expired due to Fees

• Current Assignee: The Procter & Gamble Company
• Original Assignee: The Procter & Gamble Company
• Inventors: Osborn, Thomas Ward III, Schmitz, Deborah Catherine
• Primary Examiner(s): Polutta, Mark O.
• Application Number:
  US08/929,028
• Time in Patent Office: 1,212 Days
• Field of Search: 604/358, 604/370, 604/375, 604/385.1, 604/387
• US Class Current: 604/385.23
• CPC Class Codes: A61F 13/15203 Properties of the article, e.g. stiffness or absorbency chemical aspects A61L15/00
• CPC Class Codes: A61F 13/15211 soluble or disintegratable in liquid
• CPC Class Codes: A61F 13/15707 Mechanical treatment, e.g. notching, twisting, compressing, shaping
• CPC Class Codes: A61F 13/47209 having only interlabial part, i.e. with no extralabial parts
• CPC Class Codes: A61F 13/47227 for interlabial use
• CPC Class Codes: A61F 13/47263 with activating means, e.g. elastic, heat or chemical activatable means
• CPC Class Codes: A61F 13/47272 with a longitudinal raised end, e.g. cup-shaped gluteal groove for edge leakage prevention A61F13/494
• CPC Class Codes: A61F 13/474 adjustable
• CPC Class Codes: A61F 13/476 characterised by encircling the crotch region of the undergarment
• CPC Class Codes: A61F 13/49 Absorbent articles specially adapted to be worn around the waist, e.g. diapers
• CPC Class Codes: A61F 13/491 specially adapted for gender distinct urine discharge pattern
• CPC Class Codes: A61F 13/51 characterised by the outer layers wicking or transfer layers A61F13/537
• CPC Class Codes: A61F 13/511 Topsheet, i.e. the permeable cover or layer facing the skin
• CPC Class Codes: A61F 13/514 Backsheet, i.e. the impermeable cover or layer furthest from the skin A61F13/15211, A61F13/15252 take precedence
• CPC Class Codes: A61F 13/51478 being a laminate, e.g. multi-layered or with several layers
• CPC Class Codes: A61F 13/5148 having an impervious inner layer and a cloth-like outer layer
• CPC Class Codes: A61F 13/515 characterised by the interconnection of the topsheet and the backsheet
• CPC Class Codes: A61F 13/534 having an inhomogeneous composition through the thickness of the pad A61F13/538, A61F13/539 take precedence; homogeneous cores with tissue wrapping A61F13/53
• CPC Class Codes: A61F 13/535 inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes A61F13/5323, A61F13/537 take precedence
• CPC Class Codes: A61F 13/537 characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer A61F13/538 takes precedence
• CPC Class Codes: A61F 13/5605 : specially adapted for sanitary napkins or the like
• CPC Class Codes: A61F 13/5611 : using fastening strips, e.g. adhesive, on the undergarment-facing side
• CPC Class Codes: A61F 13/58 : Adhesive tab fastener elements A61F13/5611, A61F13/5616, A61F13/66 take precedence
• CPC Class Codes: A61F 13/622 : Fabric strip fastener elements, e.g. hook and loop
• CPC Class Codes: A61F 2013/15292 : Resistance, i.e. modulus or strength
• CPC Class Codes: A61F 2013/153 : in dry conditions
• CPC Class Codes: A61F 2013/15308 : in wet conditions, i.e. wet strength
• CPC Class Codes: A61F 2013/15325 : Stress relaxation or compression recovery
• CPC Class Codes: A61F 2013/15357 : Stiffness, e.g. Taber rigidity
• CPC Class Codes: A61F 2013/15365 : Dimensions
• CPC Class Codes: A61F 2013/15382 : Reduced thickness
• CPC Class Codes: A61F 2013/1539 : being expandable
• CPC Class Codes: A61F 2013/15926 : for vacuum forming
• CPC Class Codes: A61F 2013/4512 : folded in special shape during use A61F13/534, A61F13/551, A61F13/56, A61F13/15747 take precedence
• CPC Class Codes: A61F 2013/4543 : with a special transverse section A61F13/534 takes precedence
• CPC Class Codes: A61F 2013/4562 : cup-shaped
• CPC Class Codes: A61F 2013/4708 : Panty-liner
• CPC Class Codes: A61F 2013/49023 : being textured, e.g. corrugated
• CPC Class Codes: A61F 2013/49031 : being elastic in longitudinal direction
• CPC Class Codes: A61F 2013/49044 : being stretchable non-elastic panels, A61F13/4902 takes precedence
• CPC Class Codes: A61F 2013/49046 : at the crotch
• CPC Class Codes: A61F 2013/49057 : being stretchable in both longitudinal and transversal direction
• CPC Class Codes: A61F 2013/49063 : the diaper having decoupled components
• CPC Class Codes: A61F 2013/49065 : being joined by a transverse line
• CPC Class Codes: A61F 2013/49066 : being joined by an area of low stiffness
• CPC Class Codes: A61F 2013/49074 : hourglass; dog bone-shaped
• CPC Class Codes: A61F 2013/4908 : concave
• CPC Class Codes: A61F 2013/5055 : Possibility of doubling or putting in new pieces
• CPC Class Codes: A61F 2013/51007 : characterized by the orientation of fibres
• CPC Class Codes: A61F 2013/51009 : characterized by the shape of the fibres
• CPC Class Codes: A61F 2013/51011 : characterized by the count of the fibres, e.g. denier or tex
• CPC Class Codes: A61F 2013/51023 : being polymeric fibres
• CPC Class Codes: A61F 2013/5103 : being hydrophobic
• CPC Class Codes: A61F 2013/51033 : being hydrophilic
• CPC Class Codes: A61F 2013/51066 : for rendering the surface hydrophilic
• CPC Class Codes: A61F 2013/51069 : by hydrophilisation with plasma or corona discharge
• CPC Class Codes: A61F 2013/51092 : characterized by the dimensions
• CPC Class Codes: A61F 2013/51409 : being a film
• CPC Class Codes: A61F 2013/51411 : being impervious to fluids but not for air or vapours
• CPC Class Codes: A61F 2013/51433 : being biodegradable
• CPC Class Codes: A61F 2013/51441 : being a fibrous material
• CPC Class Codes: A61F 2013/5147 : the outer layer being adhesive itself
• CPC Class Codes: A61F 2013/51472 : for reducing noise
• CPC Class Codes: A61F 2013/530131 : being made in fibre but being not pulp
• CPC Class Codes: A61F 2013/530481 : having superabsorbent materials, i.e. highly absorbent polymer gel materials
• CPC Class Codes: A61F 2013/5688 : inclined at an oblique angle to the longitudinal axis
• CPC Class Codes: A61F 2013/582 : with one strip on one place
• CPC Class Codes: A61F 2013/586 : on lateral flaps
• CPC Class Codes: D01D 5/253 : with a non-circular cross section; Spinnerette packs therefor D01D5/38 takes precedence

Abstract

A generally thin, flexible sanitary napkin capable of handling medium to high menstrual flows which has a central absorbent hump is disclosed. The hump comprises a longitudinally-oriented elongated medial absorbent hump that projects from the body surface of the sanitary napkin. The sanitary napkin preferably has surrounding absorbent regions outboard of the hump with a caliper of less than or equal to about 5 millimeters. The sanitary napkin preferably has a caliper at the point of maximum amplitude of the hump that is greater than twice the caliper of the surrounding regions. The hump preferably has a caliper of at least about 0.15 inch (about 3.5-4 millimeters). The longitudinal central region of the sanitary napkin preferably has a flexure-resistance that is greater than that of the surrounding regions.

Claims

1. A sanitary napkin for wearing in a panty, said sanitary napkin having a principal longitudinal centerline, a principal transverse centerline, a body surface, a garment surface, a longitudinal central region disposed along the length of at least a portion of said principal longitudinal centerline, surrounding absorbent regions located outboard of said longitudinal central region, at least some portions of said surrounding regions being disposed laterally outboard of said longitudinal central region and having a caliper of less than or equal to about 5 millimeters, said sanitary napkin comprising:

a liquid pervious topsheet;

a liquid impervious backsheet joined to said topsheet;

an absorbent core positioned between said topsheet and said backsheet; and

a longitudinal medial hump on said body surface in said longitudinal central region of said sanitary napkin, said hump having a point of maximum amplitude and a caliper measured at its point of maximum amplitude that is greater than about 3 millimeters and at least about 2.0 times the caliper of said portions of said surrounding regions that are disposed laterally outboard of said longitudinal central region, said hump being capable of independent movement with respect to said panty and said backsheet during normal use.

2. The sanitary napkin of claim 1 wherein the length of said hump is between about 2 cm and about 22 cm.

3. The sanitary napkin of claim 1 wherein the length of said hump is between about 2 cm and about 12 cm.

4. The sanitary napkin of claim 1 wherein the length of said hump is between about 3 cm and about 8 cm.

5. The sanitary napkin of claim 2 wherein said hump has a base and the width of said hump at its base is between about 0.5 cm and about 5 cm.

6. The sanitary napkin of claim 3 wherein said hump has a base and the width of said hump at its base is between about 0.5 cm and about 5 cm.

7. The sanitary napkin of claim 4 wherein said hump has a base and the width of said hump at its base is between about 0.5 cm and about 4 cm.

8. The sanitary napkin of claim 1 wherein when said sanitary napkin is laid flat and level on its garment surface, said backsheet defines a plane and portions of said sanitary napkin have relative displacements in the z-direction above the plane defined by said backsheet, and said hump is displaced above said surrounding regions and said hump has a top half and a bottom half, wherein

said top half of said hump has a width between about 0.5 cm and about 5 cm and

said bottom half of said hump has a width greater than the width or the top half of the hump.

9. A sanitary napkin according to claim 1 wherein the caliper at said point of maximum amplitude is between about 4 mm and about 15 mm.

10. A sanitary napkin according to claim 1 wherein the caliper at said point of maximum amplitude is between about 5 mm and about 10 mm.

11. The sanitary napkin of claim 9 wherein said portions of said surrounding regions have a caliper of less than or equal to about 4 mm.

12. The sanitary napkin of claims 1, 9, or 11 wherein said longitudinal central region has a flexure-resistance that is greater than the flexure-resistance of said portions of said surrounding regions, and the flexure-resistance of said longitudinal central region is up to about 1,000 grams, and the flexure-resistance of said portions of said surrounding regions is less than or equal to about 700 grams.

13. The sanitary napkin of claim 11 wherein said sanitary napkin has a test capacity of at least about 8.0 grams, and a total capacity of at least about 14.0 grams.

14. The sanitary napkin of claim 1 or 9 wherein said hump is at least partially formed by a hump-forming element.

15. The sanitary napkin of claim 14 wherein said hump-forming element is positioned between said topsheet and said backsheet.

16. The sanitary napkin of claim 14 wherein said hump-forming element is positioned between said topsheet and said absorbent core.

17. The sanitary napkin of claim 14 wherein said hump-forming element is positioned between said absorbent core and said backsheet.

18. The sanitary napkin of claim 14 wherein said hump-forming element is positioned within said absorbent core.

19. The sanitary napkin of claim 14 wherein said absorbent core comprises a material and said hump-forming element comprises a different material than said absorbent core.

20. The sanitary napkin of claim 14 wherein the hump-forming element comprises hydrophilic fibers.

21. The sanitary napkin of claim 14 wherein said hump-forming element is absorbent.

22. The sanitary napkin of claim 14 wherein said hump-forming element comprises a separate resilient element.

23. The sanitary napkin of claim 22 wherein said hump-forming element is also wet resilient.

24. The sanitary napkin of claim 22 wherein said hump-forming element has a recovery percentage of greater than about 85% when dry.

25. The sanitary napkin of claim 22 wherein said hump-forming element has a recovery percentage of greater than about 90% when dry.

26. The sanitary napkin of claim 23 wherein said hump-forming element has a recovery percentage of greater than about 85% when wet.

27. The sanitary napkin of claim 23 wherein said hump-forming element has a recovery percentage of greater than about 90% when wet.

28. The sanitary napkin of claim 22 wherein said hump-forming element comprises from about 20% to about 100% synthetic fibers.

29. The sanitary napkin of claim 28 wherein said synthetic fibers are selected from the group consisting of at least one of the following:

polyester fibers;

synthetic fibers having capillary channels on their exteriors;

polypropylene fibers;

or, orlon fibers.

30. The sanitary napkin of claim 14 wherein said hump-forming element at least partially comprises a material selected from the group consisting of:

a fibrous absorbent gelling material;

or a mixture of fibrous absorbent gelling material and polyester.

31. A sanitary napkin according to claim 14 wherein said hump-forming element comprises at least two separate components which include at least an upper component and a lower component, and said upper component has a smaller caliper than said lower component, and said upper component has a longer dimension measured in the transverse direction than said lower component.

32. The sanitary napkin of claim 31 wherein said upper and lower components comprise one of the following combinations of layers:

an upper component comprising at least one tissue layer overlying a lower component comprising a batt of polyester material;

or, an upper component comprising a laminate comprising at least one tissue layer and at least one layer of absorbent gelling material overlying a lower component comprising a material selected from the group consisting of;

a batt of polyester;

a batt of rayon;

a batt of orlon;

a batt of wood pulp;

a foam;

or, a batt of capillary channel fibers;

or, any combinations thereof.

33. The sanitary napkin of claim 1 wherein said hump comprises portions of said sanitary napkin which have been gathered in around the principal longitudinal centerline and secured.

34. A sanitary napkin for wearing in a panty, said sanitary napkin having a principal longitudinal centerline, a principal transverse centerline, four corner regions, a body surface, a garment surface, a longitudinal central region disposed along the length of at least a portion of said principal longitudinal centerline, surrounding regions located outboard of said longitudinal central region, at least some portions of said surrounding regions being disposed laterally outboard of said longitudinal central region, said sanitary napkin having a caliper of less than or equal to about 4 millimeters, said sanitary napkin comprising:

a liquid pervious topsheet;

a liquid impervious backsheet joined to said topsheet;

an absorbent core positioned between said topsheet and said backsheet;

a longitudinal medial hump on said body surface in said longitudinal central region of said sanitary napkin, said hump having a point of maximum amplitude and a caliper measured at its point of maximum amplitude that is greater than about 3 millimeters and at least about 2.0 times the caliper of said portions of said surrounding regions that are disposed laterally outboard of said longitudinal central region, said hump being capable of independent movement with respect to said panty during normal use; and

a fastener on the garment surface for fastening said sanitary napkin to the crotch region of a wearer'"'"'s panties, said fastener comprising at least two zones of fastener material, wherein said zones of fastener material are arranged generally in an overall configuration that resembles a modified letter “

X”

without any fastener material in the portion of the configuration that would form the center of the letter X, and the ends of the “

X”

located in the corner regions of the sanitary napkin.