Fluorescent optical liquid level sensor

• US 6,172,377 B1
• Filed: 10/28/1998
• Issued: 01/09/2001
• Est. Priority Date: 10/28/1998
• Status: Expired due to Term

• Current Assignee: National Technology & Engineering Solutions Of Sandia LLC (Honeywell International Inc.)
• Original Assignee: Sandia Corporation (Martin Marietta Corporation)
• Inventors: Weiss, Jonathan D.
• Primary Examiner(s): Lee, John R.
• Application Number:
  US09/181,576
• Time in Patent Office: 804 Days
• Field of Search: 250/577, 250/573, 250/227.11, 250/227.14, 250/227.18, 250/227.21, 250/227.23, 250/227.24, 250/227.25, 250/900, 250/901, 250/902, 250/903, 250/904, 250/905, 250/907, 385/12, 385/141, 385/142, 385/143, 385/144, 385/145
• US Class Current: 250/577
• CPC Class Codes: G01F 23/292 Light , e.g. infrared or ultraviolet
• CPC Class Codes: Y10S 250/904 with single light guide element to guide light in a continuous path

Abstract

A liquid level sensor comprising a transparent waveguide containing fluorescent material that is excited by light of a first wavelength and emits at a second, longer wavelength. The upper end of the waveguide is connected to a light source at the first wavelength through a beveled portion of the waveguide such that the input light is totally internally reflected within the waveguide above an air/liquid interface in a tank but is transmitted into the liquid below this interface. Light is emitted from the fluorescent material only in those portions of the waveguide that are above the air/liquid interface, to be collected at the upper end of the waveguide by a detector that is sensitive only to the second wavelength. As the interface moves down in the tank, the signal strength from the detector will increase.

Claims

1. A fluid level sensor comprising:

means to provide light of a first wavelength;

means to collect light of a second wavelength; and

a single, continuous optical waveguide having a first refractive index that is immersed in a volume designed to contain an interface between an upper fluid and a lower fluid with different refractive indices, wherein the means to provide light and the means to collect light are in optical communication with one end of the waveguide and the waveguide contains a fluorescent material that absorbs light at the first wavelength and re-emits light at the second wavelength, such that the means to provide light introduces the light of the first wavelength into the waveguide at an angle for total internal reflection within the waveguide where the waveguide is contacted by the upper fluid and such that the refractive index of the lower fluid is such that the light of the first wavelength will no longer be reflected within the waveguide adjacent to the interface where the lower fluid contacts the waveguide and the light is transmitted into the lower fluid,

wherein the light of the second wavelength is only emitted from the fluorescent material in the region of the waveguide that is contacted by the upper fluid, thereby providing an indication of the position of the interface between the upper and lower fluids along the length of the waveguide.

2. The sensor of claim 1 wherein the cross sectional shape of the waveguide is square or rectangular.

3. The sensor of claim 1 wherein the concentration of the fluorescent material is uniform along the length of the waveguide.

4. The sensor of claim 1 wherein the means to provide light of a first wavelength comprises an LED or a laser emitting the first wavelength.

5. The sensor of claim 1 additionally comprising a mirror at the other end of the waveguide.

6. The sensor of claim 1 wherein the second wavelength is longer than the first wavelength.

7. The sensor of claim 1 wherein one of the fluids is a gas and the other fluid is a liquid.

8. The sensor of claim 1 wherein both fluids are liquids.

9. The sensor of claim 1 wherein the means to collect light includes a photodiode that is sensitive to the light of the second wavelength.

10. The sensor of claim 9 wherein the means to collect light further includes a filter that passes the second wavelength but not the first wavelength of light.

11. The sensor of claim 1 wherein the means to provide light of a first wavelength comprises a broadband light source in combination with a filter that passes the first wavelength but not the second wavelength of light.

12. A fluid level sensor comprising:

means to provide light of a first wavelength;

means to collect light of a second wavelength; and

a single, continuous optical waveguide having a first refractive index that is immersed in a volume designed to contain an interface between an upper fluid and a lower fluid with different refractive indices, wherein the means to provide light and the means to collect light are in optical communication with one end of the waveguide and the waveguide contains a fluorescent material that absorbs light at the first wavelength and re-emits light at the second wavelength with the concentration of the fluorescent material increasing as the distance away from the one end of the waveguide increases, such that the means to provide light introduces the light of the first wavelength into the waveguide at an angle for total internal reflection within the waveguide where the waveguide is contacted by the upper fluid and such that the refractive index of the lower fluid is such that the light of the first wavelength will no longer be reflected within the waveguide adjacent to the interface where the lower fluid contacts the waveguide and the light is transmitted into the lower fluid,

wherein the light of the second wavelength is only emitted from the fluorescent material in the region of the waveguide that is contacted by the upper fluid, thereby providing an indication of the position of the interface between the upper and lower fluids along the length of the waveguide.