Methods and apparatus for cooling systems for cryogenic power conversion electronics

• US 6,173,577 B1
• Filed: 04/20/1999
• Issued: 01/16/2001
• Est. Priority Date: 08/16/1996
• Status: Expired due to Fees

• Current Assignee: Calman Gold
• Original Assignee: American Superconductor Corporation
• Inventors: Gold, Calman
• Primary Examiner(s): CAPOSSELA, RONALD C
• Application Number:
  US09/294,474
• Time in Patent Office: 637 Days
• Field of Search: 62/511, 622/592
• US Class Current: 62/51.1
• CPC Class Codes: F25D 19/00 Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
• CPC Class Codes: H01L 23/445 the fluid being a liquefied gas, e.g. in a cryogenic vessel
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H05K 7/20372 Cryogenic cooling; Nitrogen liquid cooling

Abstract

Methods and apparatus for cooling systems for cryogenic power conversion electronics are provided. The invention includes systems having electronic power conversion apparatus comprising at least one cryogenically operated semiconductor switch and at least one cryogenically operated capacitor and cooling means for cryogenically cooling the at least one cryogenically operated semiconductor switch and the at least one cryogenically operated capacitor to a temperature between 90K to 236K. The systems can also include input/output means for supplying power to said power conversion apparatus and receiving power from said power conversion apparatus. In alternative embodiments, liquid cryogens can be used in heat exchange systems in conjunction with refrigeration cold heads or heat pipes. In these embodiments, the cryogen can be recondensed if boiled.

Claims

1. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a closed vessel;

at least one liquid cryogen comprising a chlorine-free fluorocarbon or a mixture of chlorine-free fluorocarbons within the vessel;

at least one electronic power conversion apparatus immersed in the at least one liquid cryogen, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor;

a cooling coil at least partially immersed in the at least one liquid cryogen and positioned proximate to the at least one electronic power conversion apparatus; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the number of carbons in the fluorocarbon or fluorocarbons is in the range of 2 to 7.

2. The system of claim 1, wherein the at least one semiconductor switch is a MOSFET.

3. The system of claim 1, wherein the cooling coil is finned.

4. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a closed vessel;

at least one liquid cryogen comprising a fully halogenated chlorine-free fluoroalkane or a mixture of chlorine-free fluoroalkanes within the vessel;

at least one electronic power conversion apparatus immersed in the at least one liquid cryogen, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor;

a cooling coil at least partially immersed in the at least one liquid cryogen and positioned proximate to the at least one electronic power conversion apparatus; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the fluoroalkane or fluoroalkanes comprise molecules having between 3 and 7 carbons.

5. The system of claim 4, wherein the fluoroalkane or fluoroalkanes is selected from the group consisting of octafluoropropane, decafluoro n-butane decafluoro isobutane, perfluoro npentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

6. The system of claim 4, wherein the at least one semiconductor switch is a MOSFET.

7. The system of claim 4, wherein the cooling coil is finned.

8. A method for cryogenically cooling at least one electronic power conversion assembly, the method comprising:

immersing at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor in at least one liquid cryogen having a cooling coil at least partially immersed therein such that the at least one electronic power conversion apparatus is proximate to at least a portion of the immersed portion of the cooling coil;

wherein the at least one liquid cryogen comprises a chlorine-free fluorocarbon or a mixture of chlorine-free fluorocarbons having between 2 and 7 carbons.

9. The method of claim 8, wherein the at least one semiconductor switch is a MOSFET.

10. A method for cryogenically cooling at least one electronic power conversion assembly, the method comprising:

immersing at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor in at least one liquid cryogen having a cooling coil at least partially immersed therein such that the at least one electronic power conversion apparatus is proximate to at least a portion of the immersed portion of the cooling coil;

wherein the at least one liquid cryogen comprises a fully halogenated chlorine-free fluoroalkane or a mixture of chlorine-free fluoroalkane having between 3 and 7 carbons.

11. The method of claim 10, wherein the fluoroalkane or fluoroalkanes is selected from the group consisting of octafluoropropane, decafluoro n-butane decafluoro isobutane, perfluoro npentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

12. The method of claim 10, wherein the at least one semiconductor switch is a MOSFET.

13. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a housing;

at least one electronic power conversion apparatus positioned in the housing, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor, the at least one electronic power conversion apparatus further comprising a thermally conductive substrate disposed on at least a portion of exterior surfaces of the at least one electronic power conversion apparatus;

a plurality of metallic cold fingers in physical contact with the substrate and configured to cool the substrate when the plurality of metallic cold fingers are in contact with a cooling source comprising at least one liquid cryogen contained within a circulation coil exterior to the housing and in contact with at least a portion of the plurality of metallic cold fingers; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the at least one cryogen comprises a cryogen selected from the group consisting of octafluoropropane, decafluoro n-butane, decafluoro isobutane, perfluoro npentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

14. The system of claim 13, wherein the circulation coil is connected to a refrigeration unit.

15. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a housing;

at least one electronic power conversion apparatus positioned in the housing, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor, the at least one electronic power conversion apparatus further comprising a thermally conductive copper substrate disposed on at least a portion of exterior surfaces of the at least one electronic power conversion apparatus;

a plurality of metallic cold fingers in physical contact with the substrate and configured to cool the substrate when the plurality of metallic cold fingers are in contact with a cooling source; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the at least one cryogen comprises a cryogen selected from the group consisting of octafluoropropane, decafluoro n-butane, decafluoro isobutane,perfluoro npentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

16. The system of claim 15, wherein the at least one liquid cryogen is contained within a circulation coil.

17. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a housing;

at least one electronic power conversion apparatus positioned in the housing, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor, the at least one electronic power conversion apparatus further comprising a thermally conductive beryllium oxide substrate disposed on at least a portion of exterior surfaces of the at least one electronic power conversion apparatus;

a plurality of metallic cold fingers in physical contact with the substrate and configured to cool the substrate when the plurality of metallic cold fingers are in contact with a cooling source; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the at least one cryogen comprises a cryogen selected from the group consisting of octafluoropropane, decafluoro n-butane, decafluoro isobutane,perfluoro npentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

18. The system of claim 17, wherein the at least one liquid cryogen is contained within a circulation coil.

19. A cryogenic cooling system for cryogenically cooling at least one electronic power conversion assembly, the system comprising:

a housing;

at least one electronic power conversion apparatus positioned in the housing, the at least one electronic power conversion apparatus comprising at least one semiconductor switch and at least one capacitor, the at least one electronic power conversion apparatus further comprising a thermally conductive substrate disposed on at least a portion of exterior surfaces of the at least one electronic power conversion apparatus;

a plurality of metallic copper cold fingers in physical contact with the substrate and configured to cool the substrate when the plurality of metallic cold fingers are in contact with a cooling source; and

input/output means for supplying power to the at least one electronic power conversion apparatus and receiving power from the at least one electronic power conversion apparatus;

wherein the at least one cryogen comprises a cryogen selected from the group consisting of octafluoropropane, decafluoro n-butane, decafluoro isobutane,perfluoro n-pentane, trifluoromethyl butane, perfluoro isopentane, perfluoro n-hexane, trifluoromethyl perfluoro n-pentane, di(trifluoromethyl) perfluoro n-butane, perfluoro n-heptane, trifluoromethyl perfluoro n-hexane, di(trifluoromethyl) perfluoro n-pentane, tri(trifluoromethyl) perfluoro n-butane, and isomers and mixtures thereof.

20. The system of claim 19, wherein the at least one liquid cryogen is contained within a circulation coil.