Pump control and method of operating same

• US 6,174,136 B1
• Filed: 10/13/1998
• Issued: 01/16/2001
• Est. Priority Date: 10/13/1998
• Status: Expired due to Term

• Current Assignee: Milton Roy, LLC
• Original Assignee: Liquid Metronics Incorporated
• Inventors: Ryan, Liam, Kilayko, Enrique L.
• Primary Examiner(s): Walberg, Teresa
• Assistant Examiner(s): Patel, Vinod D
• Application Number:
  US09/170,438
• Time in Patent Office: 826 Days
• Field of Search: 417/44.1, 417/44.2, 417/45, 417/212, 417/413.1
• US Class Current: 417/44.1
• CPC Class Codes: F04B 17/046 the fluid flowing through the moving part of the motor
• CPC Class Codes: F04B 2201/0201 Position of the piston
• CPC Class Codes: F04B 2201/0206 Length of piston stroke
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/14 Adjusting abutments located in the path of reciprocation

Abstract

A control for a pump detects an operational characteristic thereof and controls movement of a pump element based on the detected operational characteristic.

Claims

1. A control for a pump having a pump element movable over an entire stroke length, comprising:

a sensor for detecting an operational characteristic of the pump; and

means responsive to the sensor for causing the pump element to move the entire stroke length within a desired length of time.

2. The control of claim 1, wherein the sensor comprises a position sensor which senses pump element position.

3. The control of claim 1, wherein the pump element comprises a coil and an armature.

4. The control of claim 3, wherein the causing means includes means for modulating electrical power delivered to the coil.

5. The control of claim 4, wherein the pump element travels at a velocity and the modulating means is responsive to the pump element velocity.

6. The control of claim 1, wherein the sensor comprises at least one pressure transducer which senses a pressure differential.

7. The control of claim 1, wherein the pump comprises an electromagnetic metering pump.

8. The control of claim 1, wherein the pump comprises a lost motion hydraulic metering pump.

9. The control of claim 1, wherein the pump comprises a variable amplitude hydraulic metering pump.

10. A control for an electromagnetic metering pump having a coil, an armature movable over a stroke length and a diaphragm coupled to the movable armature, comprising:

a position sensor for detecting armature position on a continuous basis over the stroke length;

a driver circuit coupled to the coil and supplying electrical power thereto; and

means coupled between the position sensor and the driver circuit for controlling the driver circuit such that electrical power is delivered to the coil in dependence upon the armature position.

11. The control of claim 10, wherein the controlling means comprises a programmed processor.

12. The control of claim 10, wherein the controlling means comprises a phase controller.

13. The control of claim 10, wherein the controlling means comprises a pulse-width modulator.

14. The control of claim 10, wherein the controlling means comprises a means for varying DC power delivered to the coil.

15. A control for an electromagnetic metering pump having a coil, an armature movable over a stroke length and a diaphragm coupled to the movable armature, comprising:

a sensor for continuously detecting armature position over a stroke length;

a driver circuit coupled to the coil and delivering electrical power thereto; and

a programmed processor responsive to the sensor and controlling the driver circuit such that electrical power is delivered to the coil in dependence upon the position of the armature.

16. The control of claim 15, wherein the processor comprises means for modulating electrical power delivery to the coil in dependence upon the position of the armature.

17. The control of claim 16, wherein the modulating means comprises a phase controller.

18. The control of claim 16, wherein the modulating means comprises a pulse-width modulator.

19. The control of claim 15, wherein the processor comprises means for varying DC power delivered to the coil.

20. A method of controlling a pump having a coil, an armature movable over a range of positions comprising an entire stroke length and a pumping element coupled to the armature, the method comprising the steps of:

detecting the position of the armature over the entire stroke length; and

providing electric power to the coil based on the position of the armature.