Interbody fusion grafts and instrumentation

• US 6,174,311 B1
• Filed: 10/28/1998
• Issued: 01/16/2001
• Est. Priority Date: 10/28/1998
• Status: Expired due to Fees

• Current Assignee: RTI Surgical Incorporated
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Josse, Loic, Liu, Mingyan, Boyd, Lawrence M., Branch, Charles L.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): NGO, LIEN M
• Application Number:
  US09/181,353
• Time in Patent Office: 811 Days
• Field of Search: 606/61, 606/60, 606/59, 606/62, 606/70-80, 606/90-104, 623/16-20
• US Class Current: 606/86.00A
• CPC Class Codes: A61B 17/1604 Chisels; Rongeurs; Punches; Stamps
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/1739 specially adapted for particular parts of the body
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 17/1778 for the shoulder
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2017/922 Devices for impaction, impact element
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61F 2/3094 Designing or manufacturing processes
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2817 Bone stimulation by chemical reactions or by osteogenic or biological products for enhancing ossification, e.g. by bone morphogenetic or morphogenic proteins [BMP] or by transforming growth factors [TGF]
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/30131 horseshoe- or crescent- or C-shaped or U-shaped
• CPC Class Codes: A61F 2002/30158 : trapezoidal
• CPC Class Codes: A61F 2002/30168 : L-shaped
• CPC Class Codes: A61F 2002/30192 : J-shaped
• CPC Class Codes: A61F 2002/3028 : polyhedral different from parallelepipedal and pyramidal
• CPC Class Codes: A61F 2002/30774 : internally-threaded
• CPC Class Codes: A61F 2002/3082 : Grooves
• CPC Class Codes: A61F 2002/30845 : with cutting edges
• CPC Class Codes: A61F 2002/30879 : Ribs
• CPC Class Codes: A61F 2002/30892 : parallel
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4627 : with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4628 : with linear motion along or rotating motion about an axis transverse to the instrument axis or to the implantation direction, e.g. clamping
• CPC Class Codes: A61F 2002/4649 : Bone graft or bone dowel harvest sites
• CPC Class Codes: A61F 2002/4681 : by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2230/0013 : Horseshoe-shaped, e.g. crescent-shaped, C-shaped, U-shaped
• CPC Class Codes: A61F 2230/0026 : trapezoidal
• CPC Class Codes: A61F 2230/0041 : J-shaped
• CPC Class Codes: A61F 2230/0043 : L-shaped
• CPC Class Codes: A61F 2230/0063 : Three-dimensional shapes
• CPC Class Codes: Y10S 606/909 : Bone
• CPC Class Codes: Y10S 606/914 : Toolkit for installing or removing spinal positioner or stabilizer

Abstract

This invention relates to implants formed from donor bone for use in lumbar interbody fusion procedures and instruments for performing such procedures. The implants are formed to include a concave surface formed from a portion of the medullary canal of a long bone. The concaved surface defines a recess in the implant that serves as a depot for osteogenic material. Specific instruments for inserting the implants prepared according to this invention and for preparing the intervertebral space to receive the implants are also provided.

Claims

1. An implant holder for releasable securing a spinal fusion implant, the holder comprising:

a shaft defining a proximal end and an opposite distal end with a longitudinal axis extending between said proximal and distal ends, said shaft including an upper branch, a lower branch and a channel therebetween; and

a gripping head attached to said distal end, said gripping head including an upper branch extension attached to the upper branch, a lower branch extension attached to the lower branch, wherein the lower branch extension includes an impacting first surface and a second surface abutting the first surface and positioned to lie substantially parallel to the longitudinal axis and wherein the upper branch extension defines a distal portion having a first width and a proximal portion having a second width, said first width greater than said second width, and wherein said upper branch extension further includes an impacting third surface abutting said proximal portion and a fourth surface extending from the distal portion to the proximal portion and positioned to lie at an oblique angle relative to the longitudinal axis and adapted to matingly engage one side of a secured implant; and

a closure device movably mounted on said shaft, said closure device movable between a holding position urging said upper and lower branches together and a released position allowing movement of said upper and lower branches.

2. The implant holder of claim 1 wherein the impacting first surface and impacting third surface includes an implant engaging projection.

3. The implant holder of claim 1 wherein the second surface is adapted to matingly engage a tool engaging recess in an implant.

4. The implant holder of claim 3 wherein the shaft further includes a coupling point for attaching a handle or an impacting tool.

13. The implant holder of claim 1 wherein the upper branch extension has a width that smoothly tapers from the distal portion to the proximal portion.

5. An implant holder for releaseably securing a spinal fusion implant having an end wall and a side wall, the holder comprising:

a shaft defining a longitudinal axis and having a proximal end and an opposite distal end;

a gripping head attached to the distal end of the shaft, the gripping head provided with an impacting first surface positioned to lie substantially perpendicular to the longitudinal direction and a second surface abutting the first surface and substantially perpendicular to the first surface, said first surface configured to engage the implant end wall, the second surface adapted to engage the implant side wall for controlling lateral motion of a secured implant; and

a pin extending from the first surface substantially parallel to the longitudinal axis.

6. The implant holder of claim 5 wherein a portion of the pin is radiopaque.

7. The implant holder of claim 5 wherein the shaft is hollow and the gripping head further includes a passageway through the first surface and into the shaft for receiving said pin therein.

8. The implant holder of claim 7 wherein the shaft includes means for extending said pin.

9. The implant holder of claim 7 wherein the second surface abuts the first impacting surface and defines an included obtuse angle with the first impacting surface.

10. The implant holder of claim 5 wherein the second surface abuts the first impacting surface and defines an included acute angle with the first impacting surface.

11. The implant holder of claim 5 wherein the gripping head further includes a third surface abutting the first surface and positioned to lie substantially parallel to the longitudinal axis.

12. The implant holder of claim 7 wherein the impacting first surface is roughened.

14. An implant holder for releaseably securing a spinal fusion implant, the holder comprising:

a shaft defining an upper branch and including a proximal end having a handle, an opposite distal end with a longitudinal axis extending between said proximal and distal ends, said upper branch including an impacting first surface and a substantially elongate second surface abutting the first surface, said substantially elongate second surface extending in a direction distally beyond the first surface and substantially parallel to the longitudinal axis;

a lower branch pivotally joined to said shaft and including an impacting third surface and a fourth surface adapted to matingly engage one side of a secured implant; and

a locking mechanism on said shaft preventing pivotal movement of said lower branch with respect to said shaft.

15. The implant holder of claim 14 wherein the impacting first surface and impacting third surface includes an implant engaging projection.

16. The implant holder of claim 14 wherein the second surface is adapted to matingly engage a tool engaging recess in an implant.