Hub and cylinder design for flywheel system for mobile energy storage

• US 6,175,172 B1
• Filed: 08/04/1997
• Issued: 01/16/2001
• Est. Priority Date: 11/08/1993
• Status: Expired due to Fees

• Current Assignee: Beaver Aerospace And Defense, Inc.
• Original Assignee: Rosen Motors, L.P.
• Inventors: Bakholdin, Daniel, Pano, Scott B., Pearson, Chris C., Rosen, Harold A., Bosley, Robert W.
• Primary Examiner(s): LABALLE, CLAYTON E
• Application Number:
  US08/905,728
• Time in Patent Office: 1,261 Days
• Field of Search: 310/74, 310/261, 310/262, 310/153, 745/72, 745/74
• US Class Current: 310/74
• CPC Class Codes: B60K 6/105 the accumulator being a flywheel
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 50/30 using propulsion power stored mechanically, e.g. in fly-wheels
• CPC Class Codes: B62M 1/10 involving devices which enable the mechanical storing and releasing of energy occasionally, e.g. arrangement of flywheels
• CPC Class Codes: F16F 15/302 comprising arrangements for cooling or thermal insulation
• CPC Class Codes: F16F 15/305 made of plastics, e.g. fibre reinforced plastics [FRP] , i.e. characterised by their special construction from such materials
• CPC Class Codes: F16F 15/315 characterised by their supporting arrangement, e.g. mountings, cages, securing inertia member to shaft F16F15/31 takes precedence
• CPC Class Codes: H02K 11/05 Rectifiers associated with casings, enclosures or brackets
• CPC Class Codes: H02K 5/173 using bearings with rolling contact, e.g. ball bearings
• CPC Class Codes: H02K 5/20 with channels or ducts for flow of cooling medium
• CPC Class Codes: H02K 7/025 for power storage
• CPC Class Codes: H02K 7/083 radially supporting the rotary shaft at both ends of the rotor H02K7/086, H02K7/09 take precedence
• CPC Class Codes: H02K 7/09 with magnetic bearings
• CPC Class Codes: Y02E 60/16 Mechanical energy storage, e.g. flywheels or pressurised fluids
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y10S 903/96 having chargeable mechanical accumulator
• CPC Class Codes: Y10T 74/2119 Structural detail, e.g., material, configuration, superconductor, discs, laminated, etc.

Abstract

A flywheel assembly for storing energy and rotatable in response to the rotation of a shaft includes a hub having a transition portion having a constant stress intermediate region operatively coupled to the shaft and an outer connecting portion forming a flexible cylinder, wherein the shaft and the flexible cylinder are substantially coaxial, and an outer cylinder wherein a majority of the mass of the flywheel assembly is concentrated. The flexible cylinder includes connecting pads disposed at opposing edges of the outer side of the flexible cylinder thereby permitting connection to the outer cylinder. The outer cylinder increases radially responsive to a corresponding increase in rotational speed of the flywheel assembly, while the diameter of the transition portion of the hub follows the radial increase of the outer cylinder.

Claims

1. A flywheel assembly storing energy and rotatable in response to the rotation of a shaft, comprising:

a hub containing a substantially cylindrical region disposed proximate to the shaft, a constant stress intermediate region and an outer connecting region forming a flexible cylinder substantially parallel to and concentric with the shaft; and

a cylinder portion wherein a majority of the mass of said flywheel assembly is concentrated wherein;

said cylinder portion includes an innermost cylinder and an outermost cylinder;

said innermost cylinder mechanically connects said flexible cylinder to said outermost cylinder;

said outermost cylinder includes an inner first region and an outer second region;

said innermost cylinder, said first region and said second region are composed of a first strength fiber, a second strength fiber and third strength fiber, respectively; and

the respective strength of said fibers is selected responsive to distance from the shaft.

2. The flywheel assembly as recited in claim 1, wherein said flexible cylinder includes connecting pads disposed at opposing edges of said flexible cylinder thereby permitting connection to said cylinder portion.

3. The flywheel assembly as recited in claim 2, wherein said flexible cylinder including said connecting pads is compressed in a radial direction by said cylinder portion when said flywheel assembly is at rest.

4. The flywheel assembly as recited in claim 1, wherein said hub comprises titanium.

5. The flywheel assembly as recited in claim 1, wherein the inner diameter of said outer cylinder increases radially responsive to a corresponding increase in rotational speed of the flywheel assembly, and wherein the diameter of said hub follows the radial increase of said outer cylinder.

6. A flywheel assembly storing energy and rotatable in response to the rotation of a shaft, comprising:

a first cylinder section fixedly connected to the shaft;

a transition member having a constant stress intermediate region fixedly connected to said first cylinder;

a flexible cylinder fixedly connected to said transition member; and

an outer cylinder fixedly connected to said flexible cylinder at at least one point, wherein;

said outer cylinder includes an innermost cylinder and an outermost cylinder;

said innermost cylinder mechanically connects said flexible cylinder to said outermost cylinder;

the shaft, said first cylinder, and said flexible cylinder are substantially coaxial;

said innermost and said outermost cylinders comprise a first strength fiber and a second strength fiber, respectively;

the respective strength of said first and second strength fibers is selected responsive to distance from the shaft; and

a majority of the mass of the flywheel assembly is concentrated in said outer cylinder.

7. The flywheel assembly as recited in claim 6, wherein said flexible cylinder includes connecting pads disposed at opposing edges of the outer side of said flexible cylinder thereby permitting connection to said outer cylinder at at least two points.

8. The flywheel assembly as recited in claim 7, wherein said flexible cylinder, including said connecting pads, is compressed in a radial direction by said outer cylinder when said flywheel assembly is at rest.

9. The flywheel assembly as recited in claim 6, wherein said transition member is formed of titanium.

10. The flywheel assembly as recited in claim 6, wherein the inner diameter of said outer cylinder increases radially responsive to a corresponding increase in rotational speed of the flywheel assembly, and wherein the diameter of said transition member follows the radial increase of said outer cylinder.

11. A flywheel assembly storing energy and rotatable in response to the rotation of a shaft, comprising:

first means for storing a majority of the stored energy present in the flywheel assembly;

second means operatively attached to said first means for following radial changes in said first means responsive to variations in applied centrifugal force;

third means fixedly attached to said second means for providing a substantially constant stress at each point along a radial section between the shaft and said second means;

fourth means for fixedly connecting said third means to the shaft,

wherein;

the first means includes innermost and outermost regions containing first and second strength fibers, respectively

the respective strength of said first and second strength fibers is selected responsive to distance from the shaft; and

the shaft and said first, second, third and fourth means are substantially coaxial.

12. The flywheel assembly as recited in claim 11, wherein said second means comprises a flexible cylinder including connecting pads disposed at opposing edges of the outer side of said flexible cylinder thereby permitting connection to said first means.

13. The flywheel assembly as recited in claim 11, wherein said second means is compressed in a radial direction by said first means when said flywheel assembly is at rest.

14. The flywheel assembly as recited in claim 11, wherein said second and said third means comprise aluminum.

15. The flywheel assembly as recited in claim 11, wherein said second and said third means comprise titanium.

16. The flywheel assembly as recited in claim 11, wherein said first means increases radially responsive to a corresponding increase in rotational speed of the flywheel assembly, and wherein the commutative radius of said second and said third means follows the radial increase of said first means.