Hybrid generator apparatus

• US 6,175,217 B1
• Filed: 06/18/1999
• Issued: 01/16/2001
• Est. Priority Date: 12/20/1996
• Status: Expired due to Term

• Current Assignee: Manuel Dos Santos Da Ponte
• Original Assignee: Manuel Dos Santos Da Ponte
• Inventors: Koczara, Wlodzimierz, Da Ponte, Manuel Dos Santos, Pospiech, Pawel, Niedzialkowski, Andrzej, Grzesiak, Lech
• Primary Examiner(s): Ponomarenko, Nicholas
• Application Number:
  US09/331,543
• Time in Patent Office: 578 Days
• Field of Search: 322/7, 322/8, 322/10, 322/19, 322/21, 322/22, 322/28, 322/36, 322/45
• US Class Current: 322/19
• CPC Class Codes: H02J 9/066 characterised by the use of dynamo-electric machines H02J9/08 takes precedence
• CPC Class Codes: H02P 2101/15 for wind-driven turbines
• CPC Class Codes: H02P 9/04 Control effected upon non-electric prime mover and dependent upon electric output value of the generator
• CPC Class Codes: H02P 9/48 Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle H02P9/04 - H02P9/46 take precedence
• CPC Class Codes: Y02B 10/70 Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies

Abstract

A hybrid generator set comprises an engine/generator or another controllable electrical source which provides a variable voltage electrical output, this output is rectified and fed to a DC to DC converter, the output (VDC) of which is monitored by a control circuit. This output serves as an intermediate DC output, which typically is used to power an inverter to generate an AC output which supplies an external load. The use of the DC to DC converter isolates the intermediate DC output from the generator output, and allows the generator set to operate efficiently over a wide engine/generator speed range, according to load demand.

Claims

1. Power supply apparatus comprising:

at least one controllable source arranged to provide a variable voltage and/or current electrical output;

decoupling converter means for generating an intermediate DC output from the variable voltage and/or current electrical output of said at least one controllable source which is substantially independent of variations in the electrical output of the source;

output means for generating an AC or DC output to supply a time varying load from the intermediate DC output;

sensor means for monitoring the voltage and/or current of said at least one controllable source and the intermediate DC output and for generating output signals corresponding thereto; and

control means responsive to the output signals to control the operation of said at least one controllable source, to dynamically vary the power output of the source and thereby to supply the power required by the time varying load.

2. Power supply apparatus according to claim 1 wherein the controllable source comprises a fuel cell, a hydro-electric generator, a wind turbine, a gas turbine/generator or any other device which generates an electrical output from a non-electrical input.

3. Power supply apparatus according to claim 1 wherein the controllable source comprises an engine and a generator which provides a variable voltage output to the decoupling converter means.

4. Power supply apparatus according to claim 3 wherein the generator is an AC generator which provides a variable voltage, variable frequency AC output to the decoupling converter means, the apparatus including rectifier means for rectifying the AC output of the generator and decoupling converter means comprising a DC to DC converter for converting the rectified AC output to an intermediate DC output having a voltage which is controlled with respect to a reference voltage.

5. Power supply apparatus according to claim 4 wherein the control means includes sensor means arranged to monitor the loading of the intermediate DC output of the converter means and/or the controllable source, and to increase the speed of the engine when the loading exceeds a predetermined value.

6. Power supply apparatus according to claim 5 wherein the control means operates to maintain the current drawn from the controllable source at a predetermined level or within a predetermined range, the sensor means comprising a voltage sensor arranged to monitor the output voltage at the intermediate DC output of the converter means, and to increase the speed of the engine to increase the power supplied to the converter means when the voltage of the intermediate DC output drops below a first voltage threshold.

7. Power supply apparatus according to claim 5 wherein the control means operates to maintain the voltage of the intermediate DC output substantially constant, the sensor means comprising a current sensor arranged to monitor the current drawn from the controllable source and to increase the speed of the engine to increase the power supplied to the converter means when the current drawn from the controllable source exceeds a first current threshold.

8. Power supply apparatus according to claim 6 including at least first energy storage means arranged to be charged from the intermediate DC output and to discharge energy into the intermediate DC output when the voltage of the intermediate DC output falls below a nominal value.

9. Power supply apparatus according to claim 1 including auxiliary control means arranged to detect the connection of an onerous auxiliary load to the output means and to control the supply of power to the auxiliary load, thereby to prevent excessive loading of the output means.

10. Power supply apparatus according to claim 8 including at least second energy storage means, a charge circuit arranged to charge the second energy storage means from the intermediate DC output of the converter means, and a discharge circuit arranged to discharge the second energy storage means in parallel with the first energy storage means when the intermediate DC output voltage drops below a second voltage threshold below the first voltage threshold.

11. Power supply apparatus according to claim 10 including third energy storage means, a charge circuit arranged to charge the third energy storage means from an electrical source, and auxiliary converter means arranged to discharge the third energy storage means in parallel with the first and second energy storage means after the second energy storage means has discharged at least partially.

12. Power supply apparatus according to claim 11 wherein the first and second energy source devices are capacitors and the third energy storage device is a battery.

13. Power supply apparatus according to claim 4 including a speed sensor for monitoring the speed of the engine/generator and for generating a speed output signal related thereto, and function generator means for generating a power signal from the speed output signal, the power signal being representative of a power/speed characteristic of the engine and being utilized by the control means to optomise the operation of the engine.

14. Power supply apparatus according to claim 13 including ambient pressure and temperature sensors for monitoring ambient pressure and temperature and for generating respective pressure and temperature output signals, and further including respective pressure and temperature function generators for generating outputs comprising engine derating characteristics to compensate for variations in ambient operating pressure and temperature.

15. Power supply apparatus according to claim 13 including an exhaust temperature sensor arranged to monitor the engine exhaust temperature and to generate an exhaust temperature output signal, an exhaust temperature function generator for generating an exhaust temperature/speed-load characteristic signal from the speed output signal, and a controller for generating an error signal from the difference between the exhaust temperature output signal and the exhaust temperature/speed-load characteristic signal, thereby to compensate for factors affecting the engine exhaust temperature.