Bypass vacuum cleaner with flexible vacuum hose stored over motor cooling air shroud and carrying handle

• US 6,175,988 B1
• Filed: 07/14/1999
• Issued: 01/23/2001
• Est. Priority Date: 07/14/1999
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Overhead Door Corporation (Sanwa Holdings Corp.)
• Inventors: Potts, Aaron J., Mariano, Dino A., White, James A., DeBlasis, Thomas J.
• Primary Examiner(s): Warden, Sr., Robert J.
• Assistant Examiner(s): Snider, Theresa T.
• Application Number:
  US09/352,083
• Time in Patent Office: 559 Days
• Field of Search: 154/13, 153/271, 153/276, 153/23, 153/53, 417/423.2
• US Class Current: 15/327.1
• CPC Class Codes: A47L 5/365 of the vertical type, e.g. tank or bucket type
• CPC Class Codes: A47L 7/0028 Security means, e.g. float valves or level switches for preventing overflow
• CPC Class Codes: A47L 7/0038 with means for emptying the tanks
• CPC Class Codes: A47L 7/0042 Gaskets; Sealing means
• CPC Class Codes: A47L 9/0036 specially adapted for holding the suction hose
• CPC Class Codes: A47L 9/0045 specially adapted for holding the suction tube
• CPC Class Codes: A47L 9/22 Mountings for motor fan assemblies
• CPC Class Codes: A47L 9/327 for suction cleaners with hose between nozzle and casing

Abstract

An electric motor driven bypass type vacuum cleaner apparatus, particularly adapted for wet/dry debris collection includes an open top debris collection tank having opposed integrally formed cup-shaped feet for supporting said apparatus in a stable position on a support surface. The tank includes a recess in a sidewall and a bottom wall for receiving a conduit member which may be interchangeably used as a connector for connecting a flexible vacuum hose to the tank and as a blower discharge nozzle. A flexible vacuum pickup hose is connected to the conduit member generally at the bottom side of the debris collection tank and, in a stored position on the apparatus, is trained through a recess in the bottom wall of the tank and over the top of a motor housing and shroud assembly to a connection point in one of the support feet adjacent the conduit member. The vacuum hose, when stored, is retained in a recess in the shroud which also serves as a carrying handle for the apparatus. The vacuum impeller drive motor is mounted in a housing assembly including separable tank cover, motor base and motor housing members. The motor base and tank cover form a discharge volute chamber for the vacuum impeller. Motor cooling air inlet and discharge passages are formed by and between the motor housing member and the shroud.

Claims

1. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and an open top;

a housing assembly adapted to be releasably connected to said tank for covering said open top, said housing assembly comprising a tank cover member and a motor support base member forming a discharge volute chamber therebetween;

a flexible vacuum hose adapted to be connected to said tank;

a centrifugal impeller disposed in said volute chamber for discharging bypass vacuum air through said volute chamber to the exterior of said vacuum cleaner;

an electric motor supported by said housing assembly and drivingly connected to said impeller;

a motor cooling air shroud mounted on said housing assembly and forming, at least in part, a motor cooling air inlet passage and a motor cooling air discharge passage for conducting motor cooling air to and from said motor, said shroud including a handle part for carrying said vacuum cleaner apparatus said handle part including a recess therein for receiving part of said vacuum hose in a stored position of said vacuum hose on said apparatus; and

a motor cooling air fan drivenly connected to said motor.

2. The vacuum cleaner apparatus set forth in claim 1 wherein:

said tank cover member is releasably secured to a motor housing member with said motor base member disposed therebetween.

3. The vacuum cleaner apparatus set forth in claim 2 wherein:

said shroud is releasably secured to said housing assembly.

4. The vacuum cleaner apparatus set forth in claim 1 including:

a vacuum air inlet port in said tank cover member and opening into said volute chamber, support means for a float valve closure member mounted on said tank cover member and a float valve closure member supported by said support means and operable to close over said inlet port in said tank cover member to shutoff vacuum airflow to said impeller.

5. The vacuum cleaner apparatus set forth in claim 1 wherein:

said tank includes a pair of opposed integral feet extending from said bottom wall for supporting said apparatus on a support surface.

6. The vacuum cleaner apparatus set forth in claim 5 wherein:

said feet comprise opposed, generally arcuate inverted cup-shaped members integrally formed with said tank.

7. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a n open top;

a housing assembly adapted to be releasably connected to said tank for covering said open top, said housing assembly comprising a tank cover member and a motor support base member forming a discharge volute chamber therebetween;

a centrifugal impeller disposed in said volute chamber for discharging bypass vacuum air through said volute chamber to the exterior of said vacuum cleaner;

an electric motor supported by said housing assembly and drivingly connected to said impeller;

a motor cooling air fan drivenly connected to said motor; and

a motor cooling air shroud mounted on said housing assembly and forming, at least in part, a motor cooling air inlet passage and a motor cooling air discharge passage for conducting motor cooling air to and from said motor, said shroud including spaced apart partitions defining opposed motor cooling air inlet passages for conducting motor cooling air from the exterior of said apparatus to said fan.

8. The vacuum cleaner apparatus set forth in claim 7 wherein:

said housing assembly includes a plenum defined between said tank cover member and a motor support housing member secured to said tank cover member, motor cooling air inlet ports formed in said motor housing member and in communication with spaced apart opposed motor cooling air inlet chambers formed in said shroud and disposed adjacent said inlet ports, respectively.

9. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall, an open top and a vacuum air inlet port formed therein;

a housing assembly adapted to be releasably connected to said tank for covering said open top, said housing assembly comprising a tank cover member and a motor support base member forming a discharge volute chamber therebetween;

a centrifugal impeller disposed in said volute chamber for discharging bypass vacuum air through said volute chamber to the exterior of said vacuum cleaner;

an electric motor supported by said housing assembly and drivingly connected to said impeller;

a motor cooling air shroud mounted on said housing assembly and forming, at least in part, a motor cooling air inlet passage and a motor cooling air discharge passage for conducting motor cooling air to and from said motor;

a motor cooling air fan drivenly connected to said motor;

a flexible vacuum hose; and

a conduit member for connecting said vacuum hose to said inlet port in said tank, said conduit member is disposed in a recess in said sidewall of said tank and connectable to one end of said vacuum hose, said vacuum hose being storable on said apparatus trained over and engaged with said shroud.

10. The vacuum cleaner apparatus set forth in claim 9 including:

a recess formed in said bottom wall of said tank and adapted to receive at least a part of said vacuum hose.

11. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall, an open top and a vacuum air inlet port formed therein;

a housing assembly adapted to be releasably connected to said tank for covering said open top, said housing assembly comprising a tank cover member and a motor support base member forming a discharge volute chamber therebetween;

a centrifugal impeller disposed in said volute chamber for discharging bypass vacuum air through said volute chamber to the exterior of said vacuum cleaner;

an electric motor supported by said housing assembly and drivingly connected to said impeller;

a flexible vacuum hose storable on said apparatus;

a motor cooling air shroud mounted on said housing assembly and forming, at least in part, a motor cooling air inlet passage and a motor cooling air discharge passage for conducting motor cooling air to and from said electric motor and a recess formed in said shroud for receiving at least part of said vacuum hose between opposite ends thereof when said vacuum hose is in a stored position on said apparatus; and

a motor cooling air fan drivenly connected to said motor.

12. The vacuum cleaner apparatus set forth in claim 11 including:

means on said tank for retaining a distal end of said vacuum hose connected thereto when said vacuum hose is stored on said apparatus.

13. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall, an open top and a vacuum air inlet port formed therein;

a housing assembly adapted to be releasably connected to said tank for covering said open top, said housing assembly comprising a tank cover member and a motor support base member forming a discharge volute chamber therebetween;

a centrifugal impeller disposed in said volute chamber for discharging bypass vacuum air through said volute chamber to the exterior of said vacuum cleaner;

an electric motor supported by said housing assembly and drivingly connected to said impeller;

a motor cooling air shroud mounted on said housing assembly and forming, at least in part, a motor cooling air inlet passage and a motor cooling air discharge passage for conducting motor cooling air to and from said motor;

a motor cooling air fan drivenly connected to said motor; and

said housing assembly including a peripheral wall portion defining with said shroud a circumferential recess for receiving a power cord adapted to be wrapped around said peripheral wall portion and stored in said recess.

14. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a vacuum air inlet port;

a housing assembly adapted to be releasably connected to said tank, said housing assembly defining a vacuum air discharge chamber, a centrifugal impeller for discharging bypass vacuum air through said discharge chamber to a vacuum air discharge port, an electric motor supported on said housing assembly and drivingly connected to said impeller, and a motor cooling air fan drivenly connected to said motor;

a motor cooling air shroud disposed on said housing assembly;

a section of vacuum conduit extending downwardly from and connected to said inlet port; and

a flexible vacuum hose connected to said vacuum conduit and extending under said tank and operable to extend upward from a bottom portion of said tank, and said vacuum hose being further operable to be trained over said housing assembly and said shroud and having a distal end disposed adjacent said vacuum conduit in a stored position of said vacuum hose on said apparatus.

15. The vacuum cleaner apparatus set forth in claim 14 wherein:

said housing assembly includes a tank cover member, a motor housing member secured to said tank cover member and a plenum disposed between said cover member and said motor housing member, motor cooling air inlet ports formed in said motor housing member and in communication with motor cooling air inlet chambers formed in said shroud and disposed adjacent said cooling air inlet ports, respectively.

16. The vacuum cleaner apparatus set forth in claim 14 including:

a recess formed in a sidewall of said tank and a retainer disposed in said recess for releasably retaining a vacuum air nozzle in said recess and supported on said tank.

17. The vacuum cleaner apparatus set forth in claim 14 wherein:

said tank includes a pair of opposed integral feet extending from said bottom wall for supporting said vacuum cleaner apparatus on a support surface.

18. The vacuum cleaner apparatus set forth in claim 17 wherein:

said feet comprise opposed, generally inverted cup-shaped members integrally formed with said tank.

19. The vacuum cleaner apparatus set forth in claim 14 wherein:

said shroud includes a handle part for carrying said vacuum cleaner apparatus.

20. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a vacuum air inlet port;

a housing assembly adapted to be releasably connected to said tank, said housing assembly defining a vacuum air discharge chamber, a centrifugal impeller for discharging bypass vacuum air through said discharge chamber to a vacuum air discharge port, an electric motor supported on said housing assembly and drivingly connected to said impeller, and a motor cooling air fan drivenly connected to said motor;

a motor cooling air shroud disposed on said housing assembly;

a flexible vacuum hose operably connected to said inlet port and extending upward from a bottom portion of said tank and trained over said housing assembly and said shroud in a stored position of said vacuum hose on said apparatus; and

a recess formed in said bottom wall of said tank and adapted to receive at least a part of said vacuum hose.

21. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a vacuum air inlet port;

a housing assembly adapted to be releasably connected to said tank, said housing assembly defining a vacuum air discharge chamber, a centrifugal impeller for discharging bypass vacuum air through said discharge chamber to a vacuum air discharge port, an electric motor supported on said housing assembly and drivingly connected to said impeller, and a motor cooling air fan drivenly connected to said motor;

a motor cooling air shroud disposed on said housing assembly;

a flexible vacuum hose operably connected to said inlet port and extending upward from a bottom portion of said tank and trained over said housing assembly and said shroud in a stored position of said vacuum hose on said apparatus;

a conduit member disposed in a recess formed in said sidewall of said tank and connected to said vacuum hose; and

said vacuum hose being operable to be connected to said vacuum air discharge port at one end of said vacuum hose and to said conduit member at another end of said vacuum hose for operating said conduit member as a blower nozzle for discharging pressure air through said vacuum hose from said discharge port.

22. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a vacuum air inlet port;

a housing assembly adapted to be releasably connected to said tank, said housing assembly defining a vacuum air discharge chamber, a centrifugal impeller for discharging bypass vacuum air through said discharge chamber to a vacuum air discharge port, an electric motor supported on said housing assembly and drivingly connected to said impeller, and a motor cooling air fan drivenly connected to said motor;

a motor cooling air shroud disposed on said housing assembly;

a flexible vacuum hose operably connected to said inlet port and extending upward from a bottom portion of said tank and trained over said housing assembly and said shroud in a stored position of said vacuum hose on said apparatus; and

a recess formed in said shroud for receiving at least part of said vacuum hose between opposite ends thereof when said vacuum hose is in a stored position on said apparatus.

23. A vacuum cleaner apparatus comprising:

a debris collection tank having a bottom wall, an upstanding sidewall and a vacuum air inlet port;

a housing assembly adapted to be releasably connected to said tank, said housing assembly defining a vacuum air discharge chamber, a centrifugal impeller for discharging bypass vacuum air through said discharge chamber to a vacuum air discharge port, an electric motor supported on said housing assembly and drivingly connected to said impeller, and a motor cooling air fan drivenly connected to said motor;

a motor cooling air shroud disposed on said housing assembly;

said housing assembly includes a peripheral wall portion defining with said shroud a circumferential cord storage recess for receiving a power cord adapted to be wrapped around said peripheral wall portion and stored in said cord storage recess; and

a flexible vacuum hose operably connected to said inlet port and extending upward from a bottom portion of said tank and trained over said housing assembly and said shroud in a stored position of said vacuum hose on said apparatus.