Power tool having interchangeable tool head

• US 6,176,322 B1
• Filed: 08/25/1998
• Issued: 01/23/2001
• Est. Priority Date: 08/30/1997
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Wadge, Brian
• Primary Examiner(s): CALVE, JAMES P
• Application Number:
  US09/139,181
• Time in Patent Office: 882 Days
• Field of Search: 173/217, 173/170, 173/29, 173/171, 173/46, 279/148, 408/4, 408/20, 409/134, 310/50.47, 200/332.2, 451/461, 303/92, 303/93, 305/00
• US Class Current: 173/217
• CPC Class Codes: B25F 3/00 Associations of tools for different working operations with one portable power-drive means; Adapters therefor
• CPC Class Codes: B25F 5/02 Construction of casings, bodies or handles B25F5/006, B25F5/008 take precedence
• CPC Class Codes: Y10T 408/10 with interlock between machine elements
• CPC Class Codes: Y10T 408/31 Convertible cutting means

Abstract

A power tool system includes a tool body in which an activation switch (12) controls a motor (20). A plurality of interchangeable tool heads (50) are able to be accepted by the power tool in order to provide a dedicated tool. A releaseable lock-off mechanism (90) is incorporated in the tool body which restrains actuation of the activation switch (12) when none of the tool heads (50) is present.

Claims

1. A power tool system comprising:

a tool body having a housing, a motor mounted in the housing, and an activation switch mounted in the housing for controlling the motor, the motor including a rotary output; and

a plurality of interchangeable tool heads each for connection with said body so as to engage with said motor output;

said tool body having a substantially cylindrical tool head opening and an orientation aperture extending downwardly along a perpiphery of said opening and having a releasable lock-off mechanism which restrains actuation of said activation switch when none of the tool heads of the plurality are connected to the body; and

each tool head of the plurality including actuating means to engage with and de-activate said lock-off mechanism when a tool head of the plurality is connected to said body to allow actuation of said switch;

said actuating means comprises a head projection on each of the tool heads of the plurality to be received at least partially in a complimentary fit in said orientation aperture in said tool body so as to orientate each tool head of the plurality in a predetermined orientation to said body when connected thereto to prevent reaction rotation when one of the plurality of interchangeable tool heads is under load; and

said lock-off mechanism being externally accessible through said orientation aperture to allow said actuating means to engage therewith when inserted into said orientation aperture.

2. A system as claimed in claim 1 wherein said actuating means on at least one of the tool heads of the plurality automatically engages and de-activates said lock-off mechanism when said tool head is connected to said body.

3. A system as claimed in claim 1 wherein said actuating means on at least one of the tool heads of the plurality is manually displaceable so as to engage and de-activate said lock-off mechanism when said tool head is connected to said body.

4. A system as claimed in claim 1 wherein said lock-off mechanism comprises a pivotally mounted elongate member having a first end thereof resiliently biased into restraining engagement with said switch.

5. A system as claimed in claim 4 in which said first end of the elongate member has a projection for abutting engagement with said switch.

6. A system as claimed in claim 5 wherein the elongate member has a second end pivotally opposed to said first end and externally accessible, in which said second end comprises a cam surface for cam engagement with said actuating means on each of the tool heads of the plurality when connected to said body so as to pivot said elongate member about its pivot point and displace said first end out of engagement with said switch.

7. A system as claimed in claim 6 in which said actuating means comprises a cam follower surface for cam engagement with said cam surface of said second end.

8. A system as claimed in claim 7 wherein said cam follower surface is recessed within said one tool head of the plurality and manually displaceable out of said tool head so as to abut cam surface when said tool head is connected to said tool body.

9. A system as claimed in claim 1 wherein said head projection on at least one tool head of the plurality is substantially hollow to receive at least part of said lock-off mechanism therein when said head projection is inserted into said orientation aperture.

10. A system as claimed in claim 1 wherein said actuating means on at least one tool head of the plurality is manually displaceable through said head projection so as to engage and de-activate said lock-off mechanism when said tool head is connected to said body.

11. A power tool comprising:

a tool body having a housing, a motor mounted in the housing, an actuation switch for controlling the motor, and a releasable lock-off mechanism movable between a first position for preventing actuation of said actuation switch and a second position for permitting actuation of said actuation switch, said motor having an output rotatable about a first axis; and

a tool head releasably attached to the tool body, the tool head including an actuation mechanism for moving said releasable lock-off mechanism to said second position;

said releasable lock-off mechanism including a lever mounted completely within said housing for pivotal movement between the first and second positions about a second axis which is substantially perpendicular to said first axis.

12. The power tool of claim 11, wherein actuation mechanism includes a projection having a camming surface adapted to engage a first end of said lever.

13. The power tool of claim 12, wherein said tool body defines a generally cylindrical opening providing access to said rotatable output and further wherein said tool head includes a generally cylindrical portion received within said generally cylindrical opening, said projection radially extending from said generally cylindrical portion.

14. The power tool of claim 11, wherein said lever includes a first end disposed in a slot defined by said tool housing and wherein said actuation mechanism includes a projection for insertion into said slot and displacement of said lever to said second position, whereby insertion into said slot orients said tool head relative to said tool body in a predetermined orientation.

15. The power tool of claim 11, wherein said actuation mechanism includes a hollow projection for receiving an end of said lever without displacing said lever from said first position to said second position and a manually operated switch movable through each hollow projection for manually displacing said lever from said first position to said second position.

16. A power tool system having a tool body with a housing, a motor mounted in the housing and an activation switch mounted in the housing for controlling the motor, the motor including a rotary output, the power tool system comprising:

a plurality of interchangeable tool heads each for releasable connection with the body so as to engage with the motor output;

said tool body having a substantially cylindrical tool head opening and a slot extending downwardly along a periphery of said opening and having a releasable lock-off mechanism which restrains actuation of the activation switch when none of the tool heads of the plurality are connected to the body, the releasable lock-off mechanism including a lever having a first end presented in and accessible through said slot in said body member; and

each tool head of the plurality including actuating means co-operable with said slot for correctly orientating said tool head to said tool body and co-operable with said first end of said lever to facilitate the activation of said lock-off mechanism when a tool head of the plurality is connected to said body to thereby allow actuation of said switch.

17. The power tool of claim 16, wherein said actuating means on at least one of the tool heads of the plurality automatically engages and deactivates the lock-off mechanism when said tool head is connected to said body.

18. The power tool of claim 16, wherein said actuating means on at least one of the tool heads of the plurality is substantially hollow to receive at least part of said free end of said lock-off mechanism to effect deactivation.

19. The power tool of claim 16, wherein said actuating means comprises a projection member.

20. The power tool of claim 16, wherein said actuating means includes both a rigid projection member and a displaceable hollow member.

21. A power tool system having a tool body with a housing, a motor mounted in the housing and an activation switch mounted in the housing for controlling the motor, the motor including a rotary output, the power tool system comprising:

a plurality of interchangeable tool heads each for releasable connection with said body so as to engage with said motor output, wherein connection of a first interchangeable tool heads of the plurality to said body provides the power tool with a first output speed, and a rotary output and connection of a second interchangeable tool head of the plurality to said body provides the power tool with a second output speed and a non-rotary output;

said tool body having a generally cylindrical opening substantially coaxial with the rotary output, said tool body further including a channel extending radially outwards from said cylindrical opening;

each tool head being releasably connectable to said tool body and having orientation means for co-operating with said channel to orientate the tool head in a predetermined orientation relative to the body;

said tool body having a releasable lock-off mechanism which restrains actuation of said activation switch when none of the tool heads of the plurality are connected to the body and each tool head of the plurality including actuating means for engaging with and deactivating said lock-off mechanism when a tool head of the plurality is connected to said tool body to allow actuation of the activation switch;

said lock-off mechanism being accessible through said slot for co-operating engagement with said actuation means.

22. The power tool of claim 21, wherein said actuating means on at least one of the tool heads of the plurality automatically engages and deactivates the lock-off mechanism when said tool head is connected to said body.

23. The power tool of claim 21, wherein said actuating means on at least one of the tool heads of the plurality is substantially hollow to receive at least part of an end of said lock-off mechanism to effect deactivation.

24. The power tool of claim 21, wherein said actuating means comprises a projection member.

25. The power tool of claim 24, wherein said actuating means includes both a rigid projection member and a displaceable hollow member.