Vehicle soft console with interchangeable accessory bins and in-molded skin and fastener

• US 6,176,536 B1
• Filed: 07/14/1998
• Issued: 01/23/2001
• Est. Priority Date: 07/14/1997
• Status: Expired due to Fees

• Current Assignee: International Automotive Components Group North America (Lear Corporation)
• Original Assignee: Lear Donnelly Overhead Systems LLC (Lear Corporation)
• Inventors: Miller, Douglas C., Miller, Dean T., Litke, Mark R., Fischer, Douglas A.
• Primary Examiner(s): Dayoan, D. Glenn
• Assistant Examiner(s): MORROW, JASON S
• Application Number:
  US09/115,314
• Time in Patent Office: 924 Days
• Field of Search: 296/37.1, 296/37.7, 296/37.8, 224/311
• US Class Current: 296/37.7
• CPC Class Codes: B60N 3/08 of receptacles for refuse, e.g. ash-trays
• CPC Class Codes: B60N 3/083 Ash-trays
• CPC Class Codes: B60N 3/12 of receptacles for cigarettes or the like
• CPC Class Codes: B60R 7/04 in driver or passenger space , e.g. using racks B60R7/005, B60R7/08 take precedence

Abstract

A console and method of installing a console for a motor vehicle or the like including a passenger cabin. The console includes an accessory module for use by occupants of the vehicle and has a housing with fasteners adapted to mount the console within the vehicle cabin. A chamber having an open side is formed in the console and receives an accessory module. At least a portion of the housing comprises an expanded polymeric material, preferably expended polypropylene, to provide a soft surface within the vehicle cabin. A decorative skin covers a surface of the housing that confronts the vehicle cabin in another embodiment

Claims

1. A console for a motor vehicle including a passenger cabin, the console comprising:

a housing having fasteners adapted to mount the console within the passenger cabin and walls forming at least one chamber having an open side;

at least one accessory module mounted within the at least one chamber for use by occupants of the vehicle and accessible through the open side;

at least a portion of the housing comprises an expanded polyolefin material; and

wherein the console further includes a support frame of structural material mounted to the housing, the accessory module is mounted to the support frame, and the support frame is in-molded in the expanded polyolefin material.

2. A console according to claim 1 wherein the console is an overhead console.

3. A console according to claim 1 wherein the vehicle includes seats spaced laterally from one another and the console is mounted between the seats.

4. A console according to claim 1 wherein there are multiple chambers, each of the chambers having one of the at least one accessory module mounted therein.

5. A console according to claim 1 wherein a decorative skin covers a surface of the housing that confronts the passenger vehicle cabin.

6. A console according to claim 5 wherein the decorative skin is in-molded to the housing.

7. A console according to claim 1 wherein the fasteners are in-molded to the housing.

8. A console according to claim 7 wherein the housing further includes a support frame of structural material and the accessory module is mounted to the support frame.

9. A console according to claim 1 wherein the expanded polyolefin material is polypropylene.

10. A console according to claim 1 wherein the at least one accessory module comprises multiple accessory modules of a common footprint, each of the multiple accessory modules being interchangeably mounted within the at least one chamber of the housing.

11. A console according to claim 1 wherein multiple accessory modules are mounted within the at least one amber of the housing.

12. A console according to claim 1 wherein the support frame has slots and the accessory module has resilient fasteners that snap-fit into the slots.

13. A console according to claim 1 wherein the housing further includes a support frame of structural material and the accessory module is mounted to the support frame.

14. A console according to claim 13 wherein the support frame has slots and the accessory module has resilient fasteners that snap-fit into the slots.

15. A console according to claim 1 wherein the at least one accessory module comprises multiple accessory modules of a common footprint, each of the multiple accessory modules being interchangeably mounted within the at least one chamber of the housing.

16. A console according to claim 15 wherein the multiple accessory modules are selected from a group including reading lamps, courtesy lamps, storage compartments, compasses, temperature displays, and clocks.

17. A console according to claim 16 wherein the console is an overhead console.

18. A console according to claim 16 wherein the vehicle includes seats spaced laterally from one another and the console is mounted therebetween.

19. A console according to claim 11 wherein said support frame comprises at least one retainer of structural material mounted to the housing and the accessory module is mounted to the retainer.

20. A console according to claim 19 wherein the at least one retainer is mounted in the chamber.

21. A console according to claim 20 wherein the at least one retainer is two or more retainers mounted in the chamber, and each retainer mounts at least one accessory module.

22. A console according to claim 19 wherein the at least one accessory module comprises multiple accessory modules of a common footprint, each of the different accessory modules being interchangeably mounted to the at least one retainer of the housing.

23. A console according to claim 22 wherein the at least one retainer is two or more retainers mounted in the chamber, and each retainer mounts at least one accessory module.

24. A console according to claim 23 wherein the multiple accessory modules are selected from a group including lamps, courtesy lamps, storage compartments, compasses, temperature displays, and clocks.