Liquid transportation apparatus

• US 6,179,569 B1
• Filed: 09/03/1998
• Issued: 01/30/2001
• Est. Priority Date: 01/10/1997
• Status: Expired due to Fees

• Current Assignee: JMS Company Limited
• Original Assignee: JMS Company Limited, Japan Servo Co., Ltd. (Nidec Corporation)
• Inventors: Kojima, Seiji, Hayashi, Shigeo, Miura, Hiromu, Tominaga, Katumi
• Primary Examiner(s): Kamen, Noah P.
• Assistant Examiner(s): GIMIE, MAHMOUD
• Application Number:
  US09/142,292
• Time in Patent Office: 880 Days
• Field of Search: 417/63, 417/18, 417/415, 604/65, 604/67, 604/152, 128/DIG.1, 128/DIG.12, 128/DIG.13
• US Class Current: 417/63
• CPC Class Codes: A61M 2205/3317 Electromagnetic, inductive or dielectric measuring means
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/6018 providing set-up signals for the apparatus configuration
• CPC Class Codes: A61M 5/14526 the piston being actuated by fluid pressure
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/1458 Means for capture of the plunger flange
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066

Abstract

In a liquid infusion apparatus, an incremental linear encoder is arranged along the feeding shaft direction of the liquid infusion apparatus to directly monitor the movement and position of a carriage part which applies an action to a plunger. A detecting sensor is provided at a starting point of a remaining liquid quantity small region to recognize the absolute position at said region by using feed-back pulses from said encoder. A pressing device for pressing a flange of the plunger to a plunger receiving portion of a slider by holding arms is provided. A pressure sensor is arranged between said plunger receiving portion and the slider to detect a negative pressure applied to the plunger in such a manner that the other operation states of pressure are detected based on a detected value of pressure at which the flange is pressed to the plunger receiving portion. The holding arms which are able to open are moved in the moving direction of the slider to press for holding the flange of the plunger to the plunger holding portion of the slider. The holding arm for press holding the flange of the plunger with the slider is supported rotatably freely by a shaft and urged to rotate by a spring in the clockwise direction. A projection which is engaged with a small projection provided an end of the holding arms is provided on a lever, so that the holding arm can be rotated in the counter-clockwise direction by said projection. A half-nut releasing device interlocking with a retracting lever provided on the slider for disengaging the half-nut from a feed screw is composed of means to urge the half-nut by a release cam having a step portion and of means to press the flange of the plunger against the slider by the holding arm for holding the flange of the plunger. A one-way clutch for transmitting a driving force in the syringe pushing direction is arranged between the output shaft of a prime mover and the feed screw.

Claims

1. A liquid infusion apparatus including means for fixing an outer cylinder of a syringe and driving means including a motor, a plurality of gears, a feed screw, a carriage and a slider coupled to the carriage for pushing a plunger in a predetermined direction, thereby exhausting liquid in the syringe, the improvement comprising:

an incremental linear encoder having a plate parallel to the feed screw, a first detection sensor mounted on the carriage that is engaged with the slider, a second detection sensor mounted at an end of the outer cylinder, and a dog mounted on the carriage and configured to actuate the second detection sensor by movement of the carriage;

an encoder output processing circuit configured to process a first signal generated between the plate and the first detection sensor representing a position of the carriage;

a sensor output processing circuit configured to process a second signal generated by the detection of the dog by the second detection sensor; and

a feedback processor configured to process the first and the second signals and to generate a position signal based on the first and the second signals, wherein the position signal represents the absolute position of the plunger.

2. The apparatus according to claim 1, wherein a counter is incremented relative to the position of carriage.

3. The apparatus according to claim 2, wherein the counter is reset when the second signal is generated.

4. The apparatus according to claim 1, wherein the incremental linear encoder is an optical and transmissible encoder.

5. The apparatus according to claim 1, wherein the incremental linear encoder is an optical and reflection encoder.

6. The apparatus according to claim 1, wherein the incremental linear encoder is a magnetic encoder.

7. The apparatus according to claim 6, wherein the plate includes a plurality of equidistantly-spaced slits and the magnetic encoder includes a magnetic scale plate having a plurality of N poles and a plurality of S poles formed alternately with a constant pitch.

8. The apparatus according to claim 7, wherein the first signal is obtained using a magnetic detection device.

9. The apparatus according to claim 1, wherein the first detection sensor is a photocoupler.

10. The apparatus according to claim 9, wherein the photocoupler includes a light-emitting element and a light-receiving element.

11. The apparatus according to claim 10, wherein plate includes a plurality of equidistantly-spaced slits.

12. The apparatus according to claim 11, wherein the first signal is obtained when one of the plurality of slits is moved across an optical axis of the photocoupler.

13. The apparatus according to claim 11, wherein a light reflecting surface is mounted parallel with the plate and the photocoupler is arranged opposite the light reflecting surface.

14. The apparatus according to claim 13, wherein the first signal is obtained corresponding to light reflected from the light reflecting surface through one of the plurality of slits in the plate.

15. A liquid infusion apparatus including means for fixing an outer cylinder of a syringe and driving means including a motor, a plurality of gears, a feed screw, a carriage and a slider coupled to the carriage for pushing a plunger in a predetermined direction, thereby exhausting liquid in the syringe, the improvement comprising:

an incremental linear encoder having a plate parallel to the feed screw, a first detection sensor mounted on the carriage that is engaged with the slider, a second detection sensor mounted at an end of the outer cylinder, and a dog mounted on the carriage and configured to actuate the second detection sensor by movement of the carriage;

an encoder output processing circuit configured to process a first signal generated between the plate and the first detection sensor representing a position of the carriage, wherein a counter is incremented relative to the position of the carriage;

a sensor output processing circuit configured to process a second signal generated by the detection of the dog by the second detection sensor, wherein the counter is reset when the second signal is generated; and

a feedback processor configured to process the first and the second signals and to generate a position signal based on the first and the second signals, wherein the position signal represents the absolute position of the plunger.

16. The apparatus according to claim 15, wherein the incremental linear encoder is an optical and transmissible encoder.

17. The apparatus according to claim 15, wherein the incremental linear encoder is an optical and reflection encoder.

18. The apparatus according to claim 15, wherein the incremental linear encoder is a magnetic encoder.

19. A method of detecting the position of a plunger in a syringe in a liquid infusion apparatus, wherein the apparatus includes means for fixing an outer cylinder of the syringe and driving means including a motor, a plurality of gears, a feed screw, a carriage and a slider coupled to the carriage for pushing the plunger in a predetermined direction, thereby exhausting liquid in the syringe, the improvement comprising the steps of:

sensing the position of the plunger using an incremental linear encoder having a plate parallel to the feed screw, a first detection sensor mounted on the carriage that is engaged with the slider, a second detection sensor mounted at an end of the outer cylinder, and a dog mounted on the carriage and configured to actuate the second detection sensor by movement of the carriage;

processing a first signal generated between the plate and the first detection sensor representing a position of the carriage, wherein a counter is incremented relative to the position of the carriage;

processing a second signal generated by the detection of the dog by the second detection sensor, wherein the counter is reset when the second signal is generated; and

generating a feedback position signal based on the first and the second signals, wherein the position signal represents the absolute position of the plunger.