Sequential high-rate charging of battery cells

• US 6,181,106 B1
• Filed: 09/27/1999
• Issued: 01/30/2001
• Est. Priority Date: 07/18/1996
• Status: Expired due to Term

• Current Assignee: Curtis Instruments Incorporated
• Original Assignee: Curtis Instruments Incorporated
• Inventors: Finger, Eugene P.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Toatley, Jr., Gregory J.
• Application Number:
  US09/230,234
• Time in Patent Office: 491 Days
• Field of Search: 320/119, 320/120, 320/124, 320/150, 340/636
• US Class Current: 320/124
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

In a preferred embodiment, a sequential high-rate battery charger for charging a battery having a plurality of cell units, the battery charger including a current source; an apparatus to selectively sequentially connect each of the plurality of cell units to the high current source; and an apparatus to sequentially provide high current from the high current source to each of the plurality of cell units for a first selected period of time.

Claims

1. A sequential battery charging apparatus for a battery having a plurality of cell units, said apparatus comprising:

(a) a current source;

(b) a controller connected to said current source and to each of said plurality of cell units;

(b) said controller including a sequencer to sequentially remove each of said plurality of cell units from service and to provide current from said current source to said each of said plurality of cell units, while removed from service, for a first selected period of time; and

(c) level of charging current during a recharging cycle of said plurality of cell units remaining, substantially throughout said recharging cycle, near peak charging current required for a steady-state charging cycle of said plurality of cell units, for charging cycles of substantially equal lengths.

2. A sequential battery charging apparatus, as defined in claim 1, further comprising:

means to sequentially remove said current source from said plurality of cell units for a second period of time following said first period of time, said second period of time being substantially greater in length than said first period of time.

3. A sequential battery charging apparatus, as defined in claim 1, further comprising:

means to sequentially determine voltage condition of said plurality of cell units during said first period of time.

4. A sequential battery charging apparatus, as defined in claim 1, further comprising:

means to sequentially determine voltage condition of said plurality of cell units at least once during said second period of time.

5. A sequential battery charging apparatus, as defined in claim 4, further comprising:

means to sequentially determine voltage condition of said plurality of cell units twice during said second period of time to determine rate of change of said voltage condition during said second period of time.

6. A sequential battery charging apparatus, as defined in claim 5, wherein:

said means to sequentially determine voltage condition during said second period of time determines said voltage condition near beginning and end of said second period of time.

7. A sequential battery charging apparatus, as defined in claim 1, wherein:

total time to charge said battery with said sequential battery charging apparatus is no greater than total time to charge said battery using said steady-state charging cycle for the same degree of charging.

8. A sequential battery charging apparatus, as defined in claim 1, wherein:

peak current to charge said battery with said sequential battery charging apparatus in a given period of time is less than peak current to charge said battery using said steady-state charging cycle in said given period of time.

9. A sequential battery charging apparatus, as defined in claim 1, further comprising:

abnormality alerting means connected to said plurality of cell units to signal an abnormality in at least one of said plurality of cell units based on voltage measurements of said at least one of said plurality of cell units.

10. A sequential battery charging apparatus, as defined in claim 9, further comprising:

means connected to said plurality of cell units to provide temperature inputs to said abnormality alerting means.

11. A sequential battery charging apparatus, as defined in claim 1, wherein:

said battery charging apparatus provides greater depth-of-discharge for said battery compared with said steady-state charging cycle for the same degree of charging.

12. A sequential battery charging apparatus, as defined in claim 1, wherein:

said battery charging apparatus provides a greater number of discharge cycles for said battery compared with said steady-state battery charging cycle for the same degree of charging.

13. A sequential battery charging apparatus, as defined in claim 1, wherein:

said battery charging apparatus provides inherent equalization of said cell units.

14. A sequential battery charging apparatus, as defined in claim 1, wherein:

said battery charging apparatus provides greater coulombic efficiency compared with said steady-state charging cycle for the same degree of charging.

26. A method, as defined in claim 1, wherein:

said method provides a greater number of discharge cycles for said battery compared with said steady-state charging cycle for the same degree of charging.

27. A method, as defined in claim 1, wherein:

said method provides inherent equalization of said cell units.

28. A method, as defined in claim 1, wherein:

said method provides greater coulombic efficiency compared with said steady-state charging cycle for the same degree of recharging.

15. A method of sequentially charging, with a current source, a battery having a plurality of cell units, said method comprising:

(a) selectively sequentially connecting each of said plurality of cell units to said current source;

(b) sequentially providing current from said current source to said each of said plurality of cell units for a first selected period of time; and

(c) level of current during a recharging cycle of said plurality of cell units remaining, substantially throughout said recharging cycle, near peak charging current required for a steady-state charging cycle of said plurality of cell units for charging cycles of substantially equal lengths.

16. A method, as defined in claim 15, further comprising:

sequentially removing said current source from said plurality of cell units for a second period of time following said first period of time, said second period of time being substantially greater in length than said first period of time.

17. A method, as defined in claim 15, further comprising:

sequentially determining voltage condition of said plurality of cell units during said first period of time.

18. A method, as defined in claim 16, further comprising:

sequentially determining voltage condition of said plurality of cell units at least once during said second period of time.

19. A method, as defined in claim 18, further comprising:

sequentially determining voltage condition of said plurality of cell units twice during said second period of time to determine rate of change of said voltage condition during said second period of time.

20. A method, as defined in claim 19, wherein:

sequentially determining voltage condition during said second period of time determines said voltage condition near beginning and end of said second period of time.

21. A method, as defined in claim 15, further comprising:

charging said battery in a total time no greater than total time to charge said battery using said steady-state charging cycle.

22. A method, as defined in claim 15, further comprising:

charging said battery in a given period of time with a peak current less than peak current to charge said battery using said steady-state charging cycle in said given period of time.

23. A method, as defined in claim 15, further comprising:

signaling an abnormality in at least one of said plurality of cell units based on voltage measurements of said at least one of said plurality of cell units.

24. A method, as defined in claim 23, further comprising:

providing temperature inputs of said cell units to affect signaling said abnormality.

25. A method, as defined in claim 15, wherein:

said method provides greater depth-of-discharge for said battery compared with said steady-state charging cycle for the same degree of charging.