Multiple output power supply circuit for an ion engine with shared upper inverter

• US 6,181,585 B1
• Filed: 07/12/1999
• Issued: 01/30/2001
• Est. Priority Date: 07/12/1999
• Status: Expired due to Term

• Current Assignee: L-3 Communications Electron Technologies, Inc. (L3Harris Technologies, Inc.)
• Original Assignee: Hughes Electronics Corporation (Rtx Corporation)
• Inventors: Cardwell, Gilbert I. Jr., Phelps, Thomas K.
• Primary Examiner(s): STERRETT, JEFFREY L
• Application Number:
  US09/351,738
• Time in Patent Office: 568 Days
• Field of Search: 363/17, 363/71, 363/132
• US Class Current: 363/71
• CPC Class Codes: F03H 1/0018 Arrangements or adaptations of power supply systems for cosmonautic vehicles B64G1/42
• CPC Class Codes: H02M 1/0043 Converters switched with a phase shift, i.e. interleaved non-isolated DC/DC converters H02M3/1586
• CPC Class Codes: H02M 1/008 Plural converter units for generating at two or more independent and non-parallel outputs, e.g. systems with plural point of load switching regulators
• CPC Class Codes: H02M 3/33569 having several active switching elements H02M3/3353 takes precedence
• CPC Class Codes: H02M 3/33573 Full-bridge at primary side of an isolation transformer
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel

Abstract

A power supply circuit for an ion engine suitable for a spacecraft is coupled to a bus having a bus input and a bus return. The power supply circuit has a first primary winding of a first transformer. An upper inverter circuit is coupled to the bus input and the first primary winding. The power supply circuit further includes a first lower inverter circuit coupled to the bus return and the first primary winding. The second primary winding of a second transformer is coupled to the upper inverter circuit. A second lower inverter circuit is coupled to the bus return and the second primary winding.

Claims

1. A power supply circuit coupled to a bus having a bus input and a bus return comprising:

a square wave generator generating a first square wave signal and a second square wave signal, said first square wave signal and said second square wave signal are 180 degrees out of phase;

a first primary winding of a first transformer having a first end and a second end;

a first pulse width modulator;

an upper inverter circuit coupled to said bus input and the first primary winding, said upper inverter circuit comprises a first switch coupled to said first end and a second switch coupled to said second end, said upper inverter circuit alternatively coupling said first end and said second end of said first primary winding to said bus input, said first switch and said second switch having a respective first control input and a second control input respectively coupled to said first square wave signal and said second square wave signal;

a second pulse width modulator;

a first lower inverter circuit coupled to said bus return and said first primary winding, said first lower inverter circuit comprises a third switch coupled to said first end and a fourth switch coupled to said second end, said third switch and said fourth switch selectively coupling said first primary winding to said bus return, said third switch and said fourth switch having a respective third control input and a fourth control input coupled to said first pulse width modulator;

a second primary winding of a second transformer coupled to said upper inverter circuit, said second primary winding is electrically isolated from the first primary winding, said second primary winding having a third end coupled to said first switch and a fourth end coupled to said second switch; and

a second lower inverter circuit coupled to said bus return and said second primary winding, said second lower inverter circuit comprises a fifth switch coupled to said third end and a sixth switch coupled to said fourth end, said fifth switch and said sixth switch selectively coupling said second primary winding to said bus return, said fifth switch and said sixth switch having a respective fifth control input and a sixth control input coupled to said second pulse width modulator.

2. A power supply circuit as recited in claim 1 further comprising a first diode coupled between said first end and said first switch, a second diode coupled between said first end and said bus, a third diode coupled between said second end and said second switch, and a fourth diode coupled between said second end and said bus.

3. A spacecraft comprising:

a spacecraft housing;

a voltage bus having an input line and a return line;

a power supply circuit comprising,

a square wave generator generating a first square wave signal and a second square wave signal, said first square wave signal and said second square wave signal are 180 degrees out of phase;

a first primary winding of a first transformer having a first end and a second end;

a first pulse width modulator;

an upper inverter circuit coupled to said bus input and the first primary winding, said upper inverter circuit comprises a first switch coupled to said first end and a second switch coupled to said second end, said upper inverter circuit alternatively coupling said first end and said second end of said first primary winding to said bus input, said first switch and said second switch having a respective first control input and a second control input respectively coupled to said first square wave signal and said second square wave signal;

a second pulse width modulator;

a first lower inverter circuit coupled to said bus return and said first primary winding, said first lower inverter circuit comprises a third switch coupled to said first end and a fourth switch coupled to said second end, said third switch and said fourth switch selectively coupling said first primary winding to said bus return, said third switch and said fourth switch having a respective third control input and a fourth control input coupled to said first pulse width modulator;

a second primary winding of a second transformer coupled to said upper inverter circuit, said second primary winding is electrically isolated from the first primary winding, said second primary winding having a third end coupled to said first switch and a fourth end coupled to said second switch; and

a second lower inverter circuit coupled to said bus return and said second primary winding, said second lower inverter circuit comprises a fifth switch coupled to said third end and a sixth switch coupled to said fourth end, said fifth switch and said sixth switch selectively coupling said second primary winding to said bus return, said fifth switch and said sixth switch having a respective fifth control input and a sixth control input coupled to said second pulse width modulator.

4. A spacecraft as recited in claim 3 further comprising a first diode coupled between said first end and said first switch, a second diode coupled between said first end and said bus, a third diode coupled between said second end and said second switch, and a fourth diode coupled between said second end and said bus.

5. A method for controlling a power supply circuit having an upper inverter circuit, a first lower inverter circuit, and a second lower inverter circuit, said first lower inverter circuit and said second lower inverter circuit coupled to the upper inverter circuit, said method comprising the steps of:

alternatively operating a first switch and a second switch of the upper inverter circuit, wherein said first switch and said second switch are coupled to a respective first end and a respective second end of a first primary winding and said first switch and said second switch are coupled to a respective third end and a and a respective fourth end of a second primary winding;

electrically isolating said the first primary winding and the second primary winding;

controlling a first lower inverter circuit using a first output signal of a pulse width modulating circuit, said first output signal having a first duty cycle;

increasing the first duty cycle to attain a first predetermined voltage;

controlling a second lower inverter circuit using a second output signal of a pulse width modulating circuit, said second output signal having a second duty cycle; and

increasing the second duty cycle to attain a second predetermined voltage independent of the first predetermined voltage.

6. A method as recited in claim 5 further comprising the step of rectifying the output of the first inverter circuit independently from the output of the second lower inverting circuit.

7. A method as recited in claim 5 further comprising the step of coupling a first switch and second switch of the first upper inverter circuit to an input line of a bus and to a primary winding of a first transformer.

8. A method as recited in claim 7 further comprising the step of alternately operating said first switch and said second switch.

9. A method as recited in claim 5 further comprising the step of coupling a third and fourth switch of a first lower inverter circuit to a return line of a bus and to a first primary winding of a first transformer and coupling a third and fourth switch of a second lower inverter circuit to a return line of a bus and to a second primary winding of a second transformer.

10. A method as recited in claim 9 further comprising the step of coupling a third and fourth switch of a first lower inverter circuit and a third and fourth switch of a second lower inverter circuit to a pulse width modulator.