Multi-directional steerable catheters and control handles

• US 6,183,435 B1
• Filed: 03/22/1999
• Issued: 02/06/2001
• Est. Priority Date: 03/22/1999
• Status: Expired due to Term

• Current Assignee: Cordis Webster, Inc. (Johnson & Johnson)
• Original Assignee: Cordis Webster, Inc. (Johnson & Johnson)
• Inventors: Opie, David Blanchard, Duncan, Matthew Frederic, Bumbalough, Timothy Ray
• Primary Examiner(s): McDermott, Corrine
• Assistant Examiner(s): Lam, Ann Y.
• Application Number:
  US09/273,679
• Time in Patent Office: 687 Days
• Field of Search: 604/95-1-, 600/139, 600/146, 600/148
• US Class Current: 604/95.01
• CPC Class Codes: A61M 2025/015 Details of the distal fixation of the movable mechanical means
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A multi-directional steerable catheter comprises a catheter body, a tip section attached to the distal end of the catheter body, and a control handle mounted at its distal end to the proximal end of the catheter body. The control handle comprises a housing having a piston chamber extending therethrough and a piston assembly having proximal and distal portions slidably mounted in the piston chamber and longitudinally movable between proximal and distal positions. The proximal portion of the piston assembly comprises a distal section comprising a plurality of notches at its proximal end, a proximal section comprising a plurality of longitudinal grooves about its entire circumference separated by dividing walls having angled distal ends, and a circumferential recess between the proximal section and distal section. The piston assembly further comprises a ring rotatably mounted on the piston assembly comprising a plurality of projections that extend radially inwardly into the circumferential recess and that are capable of being received by the longitudinal grooves. The number of projections is less than the number of longitudinal grooves. The ring further comprises a plurality of teeth at its distal end capable of being received by the notches. First and second puller wire anchors are slidably disposed within a corresponding longitudinal groove. First and second puller wires extend from the control handle, through a lumen in the catheter body and into a lumen in the tip section. The proximal end of each puller wire is fixedly attached to a separate puller wire anchor in the control handle. The distal ends of the puller wires are anchored at different locations in the tip section to form first curve and second curves in response to proximal movement of the first and second puller wires, respectively, relative to the catheter body.

Claims

1. A multi-directional steerable catheter comprising:

a catheter body having a tubular wall, proximal and distal ends, and at least one lumen extending therethrough;

a tip section comprising a flexible tubing having proximal and distal ends and at least one lumen extending therethrough, the proximal end of the tip section being fixedly attached to the distal end of the catheter body;

a control handle having proximal and distal ends mounted at its distal end to the proximal end of the catheter body comprising;

a housing having proximal and distal ends and a piston chamber extending therethrough, the piston chamber having proximal and distal ends;

a piston assembly having proximal and distal portions slidably mounted in the piston chamber of the housing and longitudinally movable between proximal and distal positions, the distal portion of the piston assembly being fixedly attached to the proximal end of the catheter body, and the proximal portion comprising;

a distal section having proximal and distal ends comprising a plurality of notches at its proximal end;

a proximal section comprising a plurality of longitudinal grooves about its entire circumference separated by dividing walls having angled distal ends;

a circumferential recess between the proximal section and distal section;

a ring having proximal and distal ends and rotatably mounted on the piston assembly, the ring comprising a plurality of projections that extend radially inwardly into the circumferential recess and that are capable of being received by the longitudinal grooves, wherein the number of projections is less than the number of longitudinal grooves, and further comprising a plurality of teeth at its distal end capable of being received by the notches; and

first and second puller wire anchors, each puller wire anchor slidably disposed within a corresponding longitudinal groove;

first and second puller wires having proximal and distal ends, each puller wire extending from the control handle, through a lumen in the catheter body and into a lumen in the tip section, the proximal end of each puller wire being fixedly attached to a separate puller wire anchor in the control handle;

first means for causing deflection of the tip section to form a first curve in response to proximal movement of the first puller wire relative to the catheter body;

second means for causing deflection of the tip section to form a second curve different from the first curve in response to proximal movement of the second puller wire relative to the catheter body;

wherein distal movement of the piston relative to the handle housing results in a projection on the ring extending in one of the longitudinal grooves to thereby prevent longitudinal movement of the puller wire anchor in the groove relative to the handle housing, causing deflection of the tip section in the direction of the lumen into which the puller wire connected to that anchor extends, and further wherein proximal movement of the piston relative to the handle housing causes rotation of the ring, thereby aligning that same projection with a different longitudinal groove to thereby prevent longitudinal movement of the puller wire anchor in the groove relative to the handle housing, causing deflection of the tip section in the direction of the lumen into which the puller wire connected to that anchor extends.

2. A catheter according to claim 1, having more than two puller wire anchors and more than two puller wires.

3. A catheter according to claim 1, wherein the number of projections on the ring is equal to half the number of longitudinal grooves.

4. A catheter according to claim 1, wherein the ring has three projections and the distal section of the piston assembly has six longitudinal grooves.

5. A catheter according to claim 1, wherein the first and second means for causing deflection of the tip section comprise anchors that anchor the puller wires to the side of the tip section.

6. A catheter according to claim 1, comprising two puller wires that extend into opposing off-axis lumens in the tip section.

7. A catheter according to claim 1, further comprising a tip electrode.

8. A catheter according to claim 7, wherein the means for causing deflection of the tip section comprises solder that anchors the puller wire to the tip electrode.

9. A catheter according to claim 1, further comprising means for maintaining the ring in the piston chamber.

10. A catheter according to claim 9, wherein the maintaining means comprises a cylindrical flange near the distal end of the piston chamber.