All-dielectric, self-supporting, loose-tube cable with optical fiber ribbons

• US 6,185,351 B1
• Filed: 10/15/1999
• Issued: 02/06/2001
• Est. Priority Date: 10/15/1999
• Status: Expired due to Term

• Current Assignee: Furukawa Electric North America Incorporated (Furukawa Electric Company Limited)
• Original Assignee: Lucent Technologies, Inc. (Nokia Corporation)
• Inventors: Thornton, James William, Hatch, Nathan Scott, Daneshvar, Omid
• Primary Examiner(s): Ullah, Akm E.
• Application Number:
  US09/419,382
• Time in Patent Office: 480 Days
• Field of Search: 385/100-114, 385/147
• US Class Current: 385/114
• CPC Class Codes: G02B 6/4411 Matrix structure
• CPC Class Codes: G02B 6/4422 of the overhead type
• CPC Class Codes: G02B 6/4432 with fibre reinforcements
• CPC Class Codes: G02B 6/4434 Central member to take up tensile loads

Abstract

An all-dielectric, self-supporting (ADSS), loose-tube fiber optic cable includes a plurality of buffer tubes respectively containing stacks of optical fiber ribbons. The buffer tubes are longitudinally stranded around a longitudinally extending central strength member to define a lay length. A longitudinally extending outer strength assembly extends around the plurality of buffer tubes, and a longitudinally extending sheath extends around the outer strength assembly. A first end of a section of the cable can be attached to a first pole extending upward from the ground and a second end of the section of the cable can be attached to a second pole extending upward from the ground so that the section is suspended between the poles and the section is tensioned due to the weight of the cable. The arrangement of the buffer encasements and the optical fiber ribbons is such that the optical fibers are strained by tensioning of the fiber optic cable that exceeds a predetermined value, and any attenuation of optical signals propagating through the optical fibers is negligible for optical fiber strain up to approximately 0.3 percent. For example, the arrangement of the buffer encasements is preferably characterized by a lay length of at least approximately 400 millimeters. A longitudinally extending inner sheath can extend around the plurality of buffer encasements so that the outer strength assembly is positioned between the inner sheath and the outer sheath.

Claims

1. An all-dielectric, self-supporting fiber optic cable that is adapted to be subjected to constant tensile loading during use, the fiber optic cable comprising:

a longitudinally extending central strength member;

a plurality of stacks of optical fiber ribbons, wherein each optical fiber ribbon comprises an array of optical fibers that are bound together as a unit;

a plurality of buffer encasements respectively containing the stacks of optical fiber ribbons, wherein each buffer encasement is longitudinally stranded around the central strength member to define a lay length of at least approximately 400 millimeters, and for each of the stacks of optical fiber ribbons and its respective buffer encasement the maximum diagonal cross-dimension of the stack of optical fiber ribbons divided by the interior diameter of the buffer encasement is not less than approximately 0.68;

a longitudinally extending outer strength assembly extending around the plurality of buffer encasements; and

a longitudinally extending sheath extending around the outer strength assembly.

2. A fiber optic cable according to claim 1, further comprising a longitudinally extending inner sheath extending around the plurality of buffer encasements so that the outer strength assembly is positioned between the inner sheath and the outer sheath.

3. A fiber optic cable according to claim 1, wherein each of the buffer encasements is at least approximately 0.6 millimeters thick and has a modulus of elasticity of at least approximately 2.4 gigapascals.

4. A fiber optic cable according to claim 1, wherein any attenuation of optical signals propagating through the optical fibers is negligible for optical fiber strain up to at least approximately 0.3 percent that is caused by the tensile loading of the fiber optic cable.

5. A fiber optic cable according to claim 1, wherein any attenuation of optical signals propagating through the optical fibers is negligible for optical fiber strain up to at least approximately 0.275 percent that is caused by the tensile loading of the fiber optic cable.

6. A fiber optic cable according to claim 1, wherein the lay length is in the range of approximately 400 to 1,000 millimeters.

7. A fiber optic cable according to claim 1, wherein the lay length is approximately 600 millimeters.

8. A fiber optic cable according to claim 1, wherein for each of the stacks of optical fiber ribbons and its respective buffer encasement the maximum diagonal cross-dimension of the stack of optical fiber ribbons divided by the interior diameter of the buffer encasement is approximately 0.8 to 0.68.

9. A fiber optic cable according to claim 1, wherein the fiber optic cable is sufficiently strong so that the optical fibers are not strained by more than approximately 0.275 percent when the cable is subjected to tensile loading of up to approximately 1,200 pounds.

10. A fiber optic cable according to claim 9, wherein the fiber optic cable is sufficiently strong so that the fiber optic cable is not strained by more than approximately 0.390 percent when the cable is subjected to tensile loading of up to approximately 1,200 pounds.

11. A fiber optic cable according to claim 1, wherein each buffer encasement is longitudinally stranded in a first direction around a first section of the central strength member to define the lay length and each buffer encasement is further longitudinally stranded in a second direction around a second section of the strength member to define the lay length, and the second direction is opposite from the first direction.

12. A fiber optic cable according to claim 1, wherein the space adjacent to the exterior surfaces of the buffer encasements is substantially void of a flooding material, whereby the substantial absence of a flooding material in the space adjacent to the exterior surfaces of the buffer encasements contributes to minimizing the weight of the fiber optic cable and thereby contributes to minimizing the tensile loading of the fiber optic cable.

13. A fiber optic cable according to claim 1, wherein each ribbon assembly is longitudinally twisted in a first direction within its buffer encasement along a first section of the fiber optic cable and is longitudinally twisted in a second direction within its buffer encasement along a second section of the fiber optic cable, and the second direction is opposite from the first direction.

14. A fiber optic cable according to claim 1, wherein the outer strength member comprises a plurality of first strands and a plurality of second strands, the first strands are wrapped in a first direction around the plurality of buffer encasements, the second strands are wrapped in a second direction around the plurality of buffer encasements, and the second direction is opposite from the first direction.

15. A fiber optic cable according to claim 1, wherein the optical fibers have low mode field diameters.

16. A fiber optic cable according to claim 15, wherein the optical fibers have mode field diameters of less than approximately 9 microns.

17. A fiber optic cable according to claim 15, wherein the optical fiber ribbons are not substantially longitudinally twisted within their respective buffer encasements.

18. An all-dielectric, self-supporting fiber optic cable that is adapted to be subjected to constant tensile loading during use, the fiber optic cable comprising:

a longitudinally extending central strength member;

a plurality of stacks of optical fiber ribbons, wherein each optical fiber ribbon comprises an array of optical fibers that are bound together as a unit;

a plurality of buffer encasements respectively containing the stacks of optical fiber ribbons, wherein each buffer encasement is longitudinally stranded around the central strength member to define a lay length of at least approximately 400 millimeters;

a longitudinally extending outer strength assembly extending around the plurality of buffer encasements;

a longitudinally extending sheath extending around the outer strength assembly; and

a longitudinally extending inner sheath extending around the plurality of buffer encasements so that the outer strength assembly is positioned between the inner sheath and the outer sheath.

19. A fiber optic cable according to claim 18, wherein each of the buffer encasements is at least approximately 0.6 millimeters thick and has a modulus of elasticity of approximately 2.4 gigapascals.

20. A fiber optic cable according to claim 19, wherein for each of the stacks of optical fiber ribbons and its respective buffer encasement the maximum diagonal cross-dimension of the stack of optical fiber ribbons divided by the interior diameter of the buffer encasement is not less than approximately 0.68.

21. A method of deploying a fiber optic cable, comprising the steps of:

providing a fiber optic cable, the fiber optic cable comprising;

a longitudinally extending central strength member,

a plurality of stacks of optical fiber ribbons, wherein each optical fiber ribbon comprises an array of optical fibers that are bound together as a unit,

a plurality of buffer encasements respectively containing the stacks of optical fiber ribbons, wherein each buffer encasement is longitudinally stranded around the central strength member,

a longitudinally extending outer strength assembly extending around the plurality of buffer encasements, and

a longitudinally extending sheath extending around the outer strength assembly; and

suspending a section of the fiber optic cable between suspending members so that the fiber optic cable is constantly subjected to tensile loading due at least to the weight of the cable, the suspending step comprising the steps of attaching a first end of the section of the fiber optic cable to a first suspending member and attaching a second end of the section of the fiber optic cable to a second suspending member.

22. A method of deploying a fiber optic cable according to claim 21, wherein the suspended section of the fiber optic cable is not supported between the first and second ends and a distance of at least 600 feet is defined between the first and second ends so that the suspended section of the fiber optic cable is not supported for a length of at least 600 feet between the first and second suspending members.

23. A method of deploying a fiber optic cable according to claim 21, further comprising the step of causing optical signals to propagate through the optical fibers of the fiber optic cable, wherein at least partially as a result of the suspending step the fiber optic cable is tensioned such that the optical fibers are strained due to the tensioning of the fiber optic cable, and any attenuation of the optical signals propagating through the optical fibers is negligible for optical fiber strain up to at least approximately 0.275 percent.

24. A method of deploying a fiber optic cable according to claim 21, further comprising the step of causing optical signals to propagate through the optical fibers of the fiber optic cable, wherein at least partially as a result of the suspending step the fiber optic cable is tensioned such that the optical fibers are strained due to the tensioning of the fiber optic cable, and any attenuation of the optical signals propagating through the optical fibers is negligible for optical fiber strain up to at least approximately 0.3 percent.