Dual titanium nitride layers for solar control

• US 6,188,512 B1
• Filed: 11/02/1998
• Issued: 02/13/2001
• Est. Priority Date: 11/02/1998
• Status: Expired due to Term

• Current Assignee: Solutia Singapore Pte. Ltd. (Eastman Chemical Company)
• Original Assignee: Southwall Technologies, Inc. (Eastman Chemical Company), GMX Associates Pte., Ltd.
• Inventors: Dai, Yisheng, Woodard, Floyd Eugene
• Primary Examiner(s): HENRY, JON W
• Application Number:
  US09/184,416
• Time in Patent Office: 834 Days
• Field of Search: 359/359, 359/360, 359/584, 359/585, 359/588, 359/589, 359/601, 359/614, 428/216, 428/698, 427/164, 427/165
• US Class Current: 359/359
• CPC Class Codes: B32B 17/10018 comprising only one glass sheet
• CPC Class Codes: G02B 5/208 for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation

Abstract

A solar control member utilizes a combination of layers that include spaced apart titanium nitride layers to selectively transmit a higher percentage of visible light than near infrared energy, with a low visible light reflection. The titanium nitride layers are spaced apart by a distance that promotes optical decoupling with respect to occurrence of constructive and destructive interference of visible light propagating between the two titanium nitride layers. In one embodiment, the titanium nitride layers are spaced apart by a laminating adhesive layer. In another embodiment, the titanium nitride layers are formed on opposite sides of a substrate. The ratio of transmission at the wavelength of 550 nm to transmission at the wavelength of 1500 is at least 1.25. Each titanium nitride layer is sputter deposited. Care is taken to ensure that each layer does not become too metallic and to ensure that excessive oxygen is not incorporated into the layer. Thus, the nitrogen flow rate and the linespeed are controlled. Sputtering occurs at a fast rate using high powers and a minimum acceptable nitrogen flow, while minimizing background contamination.

Claims

1. A solar control member comprising:

a substantially transparent substrate;

a first titanium nitride layer having a fixed position relative to said substrate; and

a second titanium nitride layer having a fixed position relative to said first titanium nitride layer and being on a same side of said substrate as said first titanium nitride layer, said first and second titanium nitride layers being spaced apart by a distance of at least 700 nm to provide optical decoupling with respect to constructive and destructive interference of visible light propagating therebetween;

wherein said first and second titanium nitride layers cooperate to provide a higher transmission of visible light than near infrared light.

2. The solar control member of claim 1 further comprising a second substrate, said second titanium nitride layer being formed on said second substrate, said first titanium nitride layer being formed on said transparent substrate, said second substrate and said transparent substrate being on opposite sides of a combination of said first and second titanium nitride layers, said first titanium nitride layer being spaced apart from said second titanium nitride layer by an optically massive layer.

3. The solar control member of claim 1 further comprising an optically massive layer which contacts each of said first and second titanium layers and has a thickness greater than 1000 nm, thereby providing said optical decoupling.

4. The solar control member of claim 3 wherein said optically massive layer is a laminating adhesive having a thickness of at least 3000 nm.

5. The solar control member of claim 2 wherein each of said transparent substrate and said second substrate is formed of a flexible transparent polymeric material.

6. The solar control member of claim 1 wherein each of said first and second titanium nitride layers is a continuous layer, said distance between said first and second titanium nitride layers being at least 1000 nm.

7. The solar control member of claim 1 further comprising a third titanium nitride layer spaced apart from each of said first and second titanium nitride layers by a distance that provides optical decoupling with respect to constructive and destructive interference of visible light.

8. The solar control member of claim 1 wherein at least one surface of each of said first and second titanium nitride layers is coated with one of a transparent oxide and a transparent nitride such that said coating has a high selectivity ratio of visible light transmission to infrared light transmission.

9. The solar control member of claim 1 further comprising a hardcoat layer and a low surface energy layer.

10. The solar control member of claim 1 wherein said transparent substrate is fixed to a glass substrate.

11. The solar control member of claim 1 wherein said titanium nitride layers contain less than 20 atomic percent of oxygen.

12. The solar control member of claim 1 wherein said titanium nitride layers contain less than 10 atomic percent of oxygen.

13. A solar control member comprising:

a first transparent substrate;

a first layer of titanium nitride on said first substrate;

a second transparent substrate;

a second layer of titanium nitride on said second substrate; and

an optically massive bonding layer joining said first and second layers, thereby forming an assembly in which said first and second layers are sandwiched between said first and second substrates, said first and second layers being spaced apart by a distance that provides optical decoupling with respect to constructive and destructive interference of visible light propagating therebetween, said first and second layers being cooperative to provide a higher transmission of visible light than near infrared light.

14. The solar control member of claim 13 wherein said bonding layer is an adhesive having a thickness greater than 700 nm.

15. The solar control member of claim 14 further comprising a third layer of titanium nitride on a side of said second layer opposite to said first layer, said third layer being spaced apart from said second layer by a distance greater than 700 nm.

16. The solar control member of claim 13 wherein said assembly has a ratio of transmission at 550 nm to transmission at 1550 nm is at least 1.25.

17. The solar control member of claim 13 wherein each of said first and second layers is a sputtered layer having a sheet resistance of less than 500 ohms/square.

18. A solar control member comprising:

a substantially transparent substrate, said substrate being a flexible member having a first side for attachment to a transparent member through which solar protection is of interest;

a first titanium nitride layer formed on said first side of said substrate;

a second titanium nitride layer formed on a second side of said substrate, said first and second titanium nitride layers being spaced apart by a distance that provides optical decoupling with respect to constructive and destructive interference of visible light propagating therebetween; and

a hardcoat layer and a low surface energy layer at said second side of said substrate and opposite to said second titanium nitride layer to provide protection for an exposed surface when said substrate is attached to said transparent member through which solar protection is of interest;

wherein said first and second titanium nitride layers cooperate to provide a higher transmission of visible light than near infrared light.