Self-cleaning narrow ditch trencher and flexible tile installer

• US 6,189,244 B1
• Filed: 09/15/1999
• Issued: 02/20/2001
• Est. Priority Date: 09/15/1999
• Status: Expired due to Fees

• Current Assignee: Jay Hagberg, Johnson, Randal
• Original Assignee: Jay Hagberg, Johnson, Randal
• Inventors: Johnson, Randal, Hagberg, Jay
• Primary Examiner(s): BATSON, VICTOR D
• Application Number:
  US09/396,655
• Time in Patent Office: 524 Days
• Field of Search: 373/47, 373/49, 373/52, 37/91, 37/92, 371/89, 374/62, 374/64, 374/65, 405/180, 405/181, 405/179, 405/174
• US Class Current: 37/349
• CPC Class Codes: E02F 5/06 with digging elements mounted on an endless chain E02F5/109 takes precedence; with digging elements mounted on an endless chain per se E02F3/08
• CPC Class Codes: E02F 5/10 with arrangements for reinforcing trenches or ditches; with arrangements for making or assembling conduits or for laying conduits or cables laying pipes per se F16L1/00, making pipes in situ F16L1/038; laying electric cables per se H02G1/06; drainage device- laying apparatus E02B11/02
• CPC Class Codes: E02F 5/12 with equipment for back-filling trenches or ditches
• CPC Class Codes: E02F 5/14 Component parts for trench excavators, e.g. indicating devices travelling gear chassis, supports, skids

Abstract

A narrow-trench earth trencher and flexible tube installer, including a relatively large diameter narrow driven sprocket connected by a chain with attached earth cutters to a relatively small drive sprocket. The trencher includes a carriage frame adapted to be connected to a pulling vehicle, with wheels at one end to facilitate horizontal travel. Mounted on the carriage frame are first and second vertically-oriented trencher frame assemblies. The trencher also includes a vertically-oriented tubular member and a crumber for helping place the flexible tubing in the trench.

Claims

1. A trenching apparatus for trenching a narrow trench in the earth and continuous laying of flexible tubing in said trench, and refilling said trench with removed earth material, said apparatus comprising:

a) an elongated carriage frame having drawbar means at a first end adapted to be connected to a pulling vehicle and wheel means at a second end to enable horizontal travel of said carriage frame over a groundplane;

b) a first vertically-oriented frame assembly pivotally attached to said second end of said carriage frame for relative rotation therewith about a first pivotal axis;

c) a second vertically oriented frame assembly longitudinally movably nested within said first vertically-oriented frame;

d) a grade setting and hoisting hydraulic cylinder connected to said first vertically oriented frame assembly, having a piston connected to said second vertically-oriented frame assembly, and adapted when actuated to move said second vertically-oriented frame assembly longitudinally with respect to said first vertically-oriented frame assembly;

e) a pair of spaced apart, horizontal elongated beams pivotally supported at first ends thereof by said second vertically-oriented frame assembly and having second ends;

f) a drive sprocket supported by said horizontal beams, said drive sprocket having a diameter;

g) a driven sprocket support beam vertically oriented and adjustably connected to and supported by said horizontal beams;

h) a driven sprocket rotatably connected to one end of said driven sprocket support beam, said driven sprocket having high inertia and a diameter larger than said drive sprocket diameter;

i) a continuous chain connecting said sprockets, said chain having attached thereto a plurality of earth cutters;

j) means for driving said drive sprocket to thereby cause movement of said chain and cutters, and rotation of said driven sprocket;

k) a vertically-oriented tubular member having a top end for receiving flexible tubing and being supported by said horizontal beams at said second ends thereof; and

l) crumber means attached to a bottom end of said vertically-oriented tubular member for placing flexable tubing in said trench and including outlet means through which said flexible tubing may travel.

2. Apparatus of claim 1 further characterized by including transport hydraulic means connected between said carriage frame and said first vertically-oriented frame assembly and adapted, when actuated, to move said vertically oriented frame assembly about said first pivotal axis and to thereby facilitate upward movement of said horizontal elongated beams, said driven sprocket support beam, and said vertically-oriented tubular member to thereby raise said chain, cutters, and said crumber above the ground plane.

3. Apparatus of claim 1 further including a plurality of connected power shafts having a first end adapted to be connected to power take-off means and a second end adapted to be connected to said drive sprocket.

4. Apparatus of claim 3 wherein said second end of said plurality of connected power shafts is connected to a gear box having an output connected to said drive sprocket.

5. Apparatus of claim 4 wherein said plurality of connected power shafts are telescoping splined, and supported by hanger bearing and knuckles attached respectively to a) a vertical support frame attached to said carriage frame;

and b) a vertical support frame attached to said second vertically oriented frame assembly.

6. Apparatus of claim 4 wherein said connection of said power shafts to said gear box includes a slip clutch.

7. Apparatus of claim 1 including a chain tension adjusting cylinder connected between said pair of horizontal beams and said driven sprocket support beam.

8. Apparatus of claim 1 wherein said cumber means includes a V-shaped bottom surface.

9. Apparatus of claim 1 further including telescoping lift arms connected between said second vertically oriented frame assembly and said second ends of said spaced apart horizontal elongated beams.

10. Apparatus of claim 1 further characterized by said chain and attached cutters being positioned laterally between said pair of spaced apart horizontal elongated beams.

11. Apparatus of claim 1 wherein said attachment of said crumber means to said bottom end of said vertically-oriented tubular member includes means for permitting rotation of said crumber means about the longitudinal axis of said tubular member.

12. A trenching apparatus for trenching a narrow trench in the earth and continuous laying of flexible tubing in said trench, said apparatus comprising:

a) an elongated carriage frame having drawbar means at a first end adapted to be connected to a pulling vehicle and wheel means at a second end to enable horizontal travel of said carriage flame;

b) a first vertically-oriented frame assembly attached to said second end of said carriage frame;

c) a second vertically oriented frame assembly movably attached to said first vertically-oriented frame;

d) grade setting and hoisting hydraulic cylinder means connected to said first and second vertically oriented frame assemblies, and adapted when actuated to move said second vertically-oriented frame assembly longitudinally with respect to said first vertically-oriented frame assembly;

e) a pair of spaced apart, horizontal elongated beams supported at first ends thereof by said second vertically-oriented frame assembly and having second ends;

f) a drive sprocket support by said horizontal beams, said drive sprocket having a diameter;

g) a generally vertically-oriented driven sprocket support beam connected to and supported by said horizontal beams;

h) a driven sprocket rotatably connected to one end of said driven sprocket support beam, said driven sprocket having a diameter larger than said drive sprocket diameter;

i) a continuous chain connecting and engaging said sprockets, said chain having attached thereto a plurality of earth cutters;

j) means for driving said drive sprocket to thereby cause movement of said chain and cutters, and rotation of said driven sprocket;

k) a vertically-oriented tubular member having a top open end for receiving flexible tubing and being supported by said horizontal beams at said second ends thereof; and

l) crumber means attached to a bottom end of said vertically-oriented tubular member for placing flexible tubing in said trench and including outlet means through which said flexible tubing may exit said apparatus.

13. Apparatus of claim 12 further characterized by including transport hydraulic means connected between said carriage frame and said first vertically-oriented frame assembly and adapted, when actuated, to move said vertically oriented frame assembly about a first pivotal axis to thereby facilitate upward movement of said horizontal elongated beams, said driven sprocket support beam, and said vertically-oriented tubular member to thereby raise said chain, cutters, and said crumber means above the ground plane.