Container with front pull-out panel

• US 6,189,778 B1
• Filed: 05/18/1999
• Issued: 02/20/2001
• Est. Priority Date: 05/18/1998
• Status: Active Grant

• Current Assignee: Mid Atlantic Packaging & Specialties, Inc.
• Original Assignee: Allen Kanter
• Inventors: Kanter, Allen
• Primary Examiner(s): Shoap, Allan N.
• Assistant Examiner(s): Mai, Tri M.
• Application Number:
  US09/314,433
• Time in Patent Office: 644 Days
• Field of Search: 229/122.1, 229/120.15, 229/120.18, 229/122, 229/216, 229/221, 229/120.11, 229/172, 229/169, 229/170, 229/138, 221/305
• US Class Current: 229/122.1
• CPC Class Codes: B65D 5/001 stackable
• CPC Class Codes: B65D 5/0281 the tubular body presenting double or multiple walls for thermal insulating purposes B65D81/3853
• CPC Class Codes: B65D 5/48014 formed by folding extensions hinged to the side edges of a tubular body B65D5/48004 takes precedence; partition separated by erecting the body B65D5/48048
• CPC Class Codes: B65D 5/722 having an alternating movement co-operating with incised or scored openings near the bottom-edges of the bodies of tubular containers

Abstract

A robust, stackable container for shipping goods and for displaying and dispensing the goods at the point of purchase is disclosed. The container has a pull-out panel comprising a portion of a side wall panel which is manually openable to display and dispense the goods. The pull-out panel is defined by a separation line in the wall panel formed by a plurality of perforations and is hingedly attached to the container. Wing flaps located on each end of the pull-out panel extend between the pull-out panel and the container providing side partitions preventing the goods from spilling out of the container when opened. The container wall panels are reinforced with reverse folded reinforcing flaps which strengthen the container to prevent crushing and bursting when stacked. The container is formed from die cut blanks into a knockdown state which can be assembled into the container and filled by automated processes.

Claims

1. A container assembly comprising:

multiple wall panels attached to one another, each of said wall panels having oppositely disposed top and bottom edges, said multiple wall panels including a first, a second a third and a fourth wall panel, said second wall panel being attached to said first wall panel;

a bottom flap integrally attached to said bottom edge of said first wall panel;

a pull-out panel comprising a portion of said first wall panel and defined by a separation line, said pull-out panel having a bottom edge hingeably and integrally attached to said container, said pull-out section being moveable from a closed position to an open position;

a top portion defining a remainder of said first wall panel above and not part of said pull-out panel;

a sub panel overlying and secured to an inside face of said pull-out panel, said sub panel including a pair of wing flaps integrally attached thereto and space from one another, said wing flaps extending inwardly of said container;

a second wall reinforcing panel integrally connected to the top edge of said second wall panel and adjacent to said second wall panel in a face-to-face relationship, one of said wing flaps being disposed between said second wall panel and said second wall reinforcing panel; and

said container having a knockdown state having first and second knockdown walls attached to one another at first and second knockdown corners to form a substantially flat assembly, wherein said first knockdown wall includes said first and fourth wall panels in a substantially same first plane and said second knockdown wall comprises said second and third wall panels in a second substantially same plane parallel to said first plane.

2. A container in accordance with claim 1, wherein said separation line comprises a series of perforations defining a top edge and two side ends of said pull-out panel.

3. A container in accordance with claim 2, wherein said bottom edge of said pull-out panel is defined by at least a portion of said bottom edge of said first wall panel.

4. A container in accordance with claim 3, wherein at least one of said pair of wing flaps includes a hook section positioned to engage said top portion when said pull-out panel is in the open position.

5. A container in accordance with claim 1, further comprising a divider panel extending between said first wall panel and one of said wall panels opposite said first wall panel, said pull-out panel further including a third wing flap secured thereto between said pair of wing flaps, said third wing flap extending inwardly of said container adjacent said divider panel.

6. A container according to claim 1, further comprising a strip integrally attached to one of said wall panels and extending along said top edge thereof, said strip being folded along said top edge through a right angle and extending inwardly of said container, said strip forming a substantially flat surface for supporting another container stacked on said strip, said strip having end portions integrally attached to respective wall panels arranged contiguous to said one panel, said end portions each folding along a respective pre-scored diagonal line in a direction inward of said container when said strip is folded and thereby providing support points for said strip at each end thereof.

7. A container in accordance with claim 1, wherein a face of said reinforcing panel is adhesively secured to a farce of said second wall panel.

8. A container in accordance with claim 1, wherein said fourth wall panel is attached to an opposite end of said first wall panel from said second wall panel, said container further comprising a fourth wall reinforcing panel integrally connected to the top edge of said fourth wall panel and adjacent to said fourth wall panel in a face-to-face relationship, the other of said wing flaps being disposed between said fourth wall panel and said fourth wall reinforcing panel.

9. A container in accordance with claim 1, wherein said reinforcing panel extends across the entire width of said second wall panel.

10. A container in accordance with claim 1, wherein said wing flaps are disposed at opposite ends of said sub panel and extend inwardly of said container perpendicularly from said sub panel.

11. A container in accordance with claim 1, further comprising a first wall reinforcing panel secured to and overlying an inner face of said first wall panel, said sub panel comprising a portion of said first wall reinforcing panel and separable therefrom along a series of perforations to permit said pull-out panel to move into the open position.

12. A container in accordance with claim 1, further comprising a second bottom flap integrally attached to the bottom edge of said second wall panel, wherein said reinforcing panel has a glue tab integrally connected to a bottom edge of said reinforcing panel, said glue tab being adhesively secured to said second bottom flap.

13. A container assembly comprising:

multiple wall panels attached to one another, each of said wall panels having oppositely disposed top and bottom edges, said multiple wall panels including a first, a second a third and a fourth wall panel;

a bottom flap integrally attached to said bottom edge of said first wall panel;

a pull-out panel comprising a portion of said first wall panel and defined by a separation line, said pull-out panel having a bottom edge hingeably and integrally attached to said container, said pull-out section being moveable from a closed position to an open position;

a top portion defining a remainder of said first wall panel above and not part of said pull-out panel;

a sub panel overlying and secured to an inside face of said pull-out panel, said sub panel including a pair of wing flaps integrally attached thereto and space from one another, said wing flaps extending inwardly of said container;

a divider panel extending between said first wall panel and one of said wall panels opposite said first wall panel, said pull-out panel further including a third wing flap secured thereto between said pair of wing flaps, said third wing flap extending inwardly of said container adjacent said divider panel; and

said container having a knockdown state having first and second knockdown walls attached to one another at first and second knockdown corners to form a substantially flat assembly, wherein said first knockdown wall includes said first and fourth wall panels in a substantially same first plane and said second knockdown wall comprises said second and third wall panels in a second substantially same plane parallel to said first plane.

14. A container in accordance with claim 13, wherein said divider panel comprises a first divider panel and a reinforcing panel in face-to-face relationship with said first divider panel, a section of said third wing flap comprising a portion of said first divider panel and defined by a series of perforations in said first divider panel permitting said third wing flap to move away from said first divider panel when said pull-out panel is moved to the open position.