Quarter pad sander

• US 6,190,245 B1
• Filed: 08/21/1998
• Issued: 02/20/2001
• Est. Priority Date: 08/21/1998
• Status: Expired due to Fees

• Current Assignee: Dynabrade, Inc.
• Original Assignee: Dynabrade, Inc.
• Inventors: Heidelberger, Richard A., Baran, David E.
• Primary Examiner(s): Eley, Timothy V.
• Assistant Examiner(s): BERRY JR, WILLIE WENDELL
• Application Number:
  US09/138,158
• Time in Patent Office: 914 Days
• Field of Search: 451/357, 451/359, 451/366
• US Class Current: 451/357
• CPC Class Codes: B24B 23/046 Clamping or tensioning means for abrasive sheets
• CPC Class Codes: B24B 55/105 with oscillating tools

Abstract

A hand operated orbital sander having a hand grip portion provided with a fluid supply inlet connected to a source of pressurized fluid and a fluid discharge; a base portion for mounting a sanding pad and having a chamber, a fluid inlet for directing fluid into the chamber and a fluid outlet for discharging fluid from the chamber; a resiliently deformable sleeve portion for connecting the base portion to depend from the hand grip portion and defining a conduit for placing the fluid outlet in flow communication with the fluid discharge; a fluid operated rotor rotatably supported by the base portion within the chamber and mounting an eccentric weight for imparting orbital movement to the base portion; and a flexible conduit for connecting the supply inlet to the fluid inlet to apply pressurized fluid to the rotor to effect rotation thereof.

Claims

1. A hand operated orbital sander having a hand grip portion;

a first opening for connection to a source of pressurized air;

a second opening;

a base portion for mounting a sanding pad and having a chamber, an air inlet for directing air into said chamber and an air outlet for discharging air from said chamber;

a resiliently deformable sleeve portion for connecting said base portion to depend from said hand grip portion and defining a conduit for placing said air outlet in flow communication with said second opening;

an air operated rotor rotatably supported within said chamber and mounting an eccentric weight for imparting orbital movement to said base portion upon rotation of said rotor; and

a flexible tube for connecting said first opening to said air inlet to apply pressurized air to said rotor to effect rotation thereof.

2. A sander according to claim 1, wherein said sleeve portion has an annular, radially outwardly extending mounting flange, said base portion includes a continuous mounting recess for receiving said mounting flange and a clamping plate for clamping said mounting flange within said mounting recess.

3. A sander according to claim 1, wherein said sleeve portion has an annular, radially outwardly extending mounting flange, and said base portion includes a base plate and a clamping plate, said base plate having upper and lower surfaces, a dome portion projecting above said upper surface, a recess opening through said lower surface in alignment with said dome portion and defining said chamber, an inner locating flange projecting from said upper surface and being disposed concentrically of said dome portion, an outer locating flange projecting from said upper surface outwardly of said inner locating flange and cooperating therewith to define a continuous mounting recess, said clamping plate having a centrally located through opening sized to freely receive said sleeve said clamping plate being sized and shaped to overlie said mounting recess and said outer locating flange, and being clamped against said outer locating flange to retain said mounting flange within said continuous mounting recess, and said inlet and said outlet extend through said dome portion.

4. A sander according to claim 3, wherein a pair of spring wire clamps are provided for releasably clamping sand paper to said sanding pad, and said clamping plate and said base plate are provided aligned concave channels cooperating to define bearing supports for supporting said wire clamps for pivotal movement relative to said sanding pad for releasing clamping said sand paper.

5. A sander according to claim 4, wherein said dome portion has a through opening communicating with said chamber, said base portion further includes a rotor mounting shaft and a closure plate, said rotor mounting shaft has a lower end supporting said closure plate and cooperating therewith to close said recess opening through said lower surface, an upper end received within said through opening of said dome portion, an intermediate portion for supporting said rotor for rotation within said chamber, and a lengthwise extending passageway extending through said upper and lower ends.

6. A sander according to claim 5, wherein said upper end of said rotor mounting shaft has a plug for removably closing said passageway thereof for preventing entry of sanding dust into said sleeves and to prevent loss of air thru said passageway.

7. A sander according to claim 1, wherein said base portion includes a base plate, a rotor mounting shaft and a closure plate, said base plate having upper and lower surfaces, a dome portion projecting above said upper surface and a recess opening through said lower surface in alignment with said dome portion and defining said chamber, said dome portion having an upper surface and a through opening communicating with said chamber, said through opening and said fluid outlet extending through said upper surface of said dome portion, said rotor mounting shaft has a lower end supporting said closure plate and cooperating therewith to close said recess opening through said lower surface, an upper end received within said through opening of said dome portion, an intermediate portion for supporting said rotor for rotation within said chamber, and a lengthwise extending passageway extending through said upper and lower ends, and there is further provided in combination a vacuum assist unit fixed to said upper surface of said dome portion and a second flexible tube, said vacuum assist unit having a vertically extending through stepped bore opening including a lower portion communicating with said passageway of said rotor mounting shaft and an upper portion connected to said second opening by said second flexible tube, said lower portion of said stepped bore opening having a smaller diameter than said upper portion of said stepped bore opening and cooperating therewith to define an annular nozzle opening towards said second flexible tube, and said vacuum assist unit having a fluid flow passageway having one end connected to said fluid outlet and another end connected to said nozzle for creating a vacuum condition in said lower portion of said. stepped bore opening for conveying sanding dust upwardly through said passageway of said rotor mounting shaft.

8. A sander according to claim 7, wherein said vacuum assist unit is formed from upper and lower parts, said upper part having a generally cone-shaped configuration provided with a centrally located bore opening defining said upper portion of said stepped bore opening, a convex annular downwardly facing passageway surface terminating inwardly at said bore opening thereof and outwardly at an annular rim, said lower part having a concave annular upwardly facing passageway surface terminating inwardly of said bore opening thereof and outwardly at an annular rim, and a plurality of projections which extending radially of said annular rim of said lower part and have free outer ends thereof connected to said rim of said upper part, and said convex and concave passageway surfaces cooperating to define said fluid flow passageway.

9. A sander according to claim 8, wherein said sleeve portion has an annular, radially outwardly extending mounting flange, and said base portion includes a base plate and a clamping plate, said base plate having upper and lower surfaces, a dome portion projecting above said upper surface, a recess opening through said lower surface in alignment with said dome portion and defining said chamber, an inner locating flange projecting from said upper surface and being disposed concentrically of said dome portion, an outer locating flange projecting from said upper surface outwardly of said inner locating flange and cooperating therewith to define a continuous mounting recess, said clamping plate having a centrally located through opening sized to freely receive said sleeve said clamping plate being sized and shaped to overlie said mounting recess and said outer locating flange, and being clamped against said outer locating flange to retain said mounting flange within said continuous mounting recess, and said air inlet and said air outlet extend through said dome portion.

10. A sander according to claim 9, wherein a pair of spring wire clamps are provided for releasably clamping sand paper to said sanding pad, and said clamping plate and said base plate are provided aligned concave channels cooperating to define bearing supports for supporting said wire clamps for pivotal movement relative to said sanding pad for releasing clamping said sand paper, and said sanding pad has a centrally located through opening arranged for alignment with said lower end of said passageway extending through said rotor mounting shaft.

11. A sander according to claim 1, wherein said base portion includes a base plate fixed to said sleeve portion and having upper and lower surfaces, a dome portion projecting above said upper surface, a recess opening through said lower surface in alignment with said dome portion and defining said chamber, dome portion having a through opening communicating with said chamber, said base portion further includes a rotor mounting shaft and a closure plate, said rotor mounting shaft has a lower end supporting said closure plate and cooperating therewith to close said recess opening through said lower surface, an upper end received within said through opening of said dome portion, an intermediate portion for supporting said rotor for rotation within said chamber, and a lengthwise extending passageway extending through said upper and lower ends, and there is additionally provided in combination a water suction and mixing unit, another flexible tube, and another opening adapted for connection to a source of water, said unit being mounted within said hand grip portion and defining a water passageway having a first end connected to said other opening and a second end connected to one end of said other flexible tube, a first air passageway having a first end connected to said first opening and having a second end connected to said flexible tube, and a second air passageway extending from adjacent said first end of said first air passageway to adjacent said second end of said water passageway for creating a vacuum within said water passageway to draw water thereinto through said other opening, another end of said other flexible tube is connected in flow communication with said lengthwise extending passageway of said rotor mounting shaft, and another end of said flexible tube is connected to said air inlet to apply pressurized air to said rotor.

12. A sander according to claim 11, wherein unit has upper and lower halves having facing surfaces cooperating to define said water passageway, said first air passageway and said second air passageway.

13. A sander according to claim 1, wherein said hand grip portion includes a rigid cup-shaped shell defining said first opening and said second opening and a cup-shaped member of resiliently deformable material partially enclosing said shell, said member defining said sleeve portion, and said flexible tube extends through said conduit between said first opening and said air inlet.