Low profile radiopaque stent with increased longitudinal flexibility and radial rigidity

• US 6,190,403 B1
• Filed: 11/13/1998
• Issued: 02/20/2001
• Est. Priority Date: 11/13/1998
• Status: Expired due to Term

• Current Assignee: Cardinal Health Switzerland 515 GmbH (Cardinal Health, Inc.)
• Original Assignee: Cordis Corporation (Cardinal Health, Inc.)
• Inventors: Majercak, David C., Fischell, David R., Fischell, Robert E.
• Primary Examiner(s): Buiz, Michael
• Assistant Examiner(s): Bui, Vy Q.
• Application Number:
  US09/192,101
• Time in Patent Office: 830 Days
• Field of Search: 623/1, 623/11, 623/12, 606/191, 606/192, 606/194, 606/195, 606/198, 606/158
• US Class Current: 623/1.16
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91541 Adjacent bands are arranged out of phase
• CPC Class Codes: A61F 2002/91558 connected peak to peak
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity

Abstract

Disclosed is a comparatively thick-walled vascular stent comprising sets of strut members connected by flexible, longitudinally extending links. This design utilizes flexible links with a variety of different shapes. Adjacent flexible links around the circumference of the stent are designed to nest one into the other, allowing the stent to be both thick-walled and to crimp down without overlap onto a low profile balloon. The flexible links are attached to the sets of strut members not at the center like the “S” links of prior art stents, but off center near the end of the curved strut portion of each set of strut members. This off center attachment point allows for a more flexible link without increasing the cell size of the expanded stent. Small cell size is desirable to limit plaque prolapse into the lumen of the expanded stent and to increase the stent'"'"'s radial rigidity. The relatively thin strut width with thick wall allows the flexible links to easily lengthen and shorten during stent delivery into the body while still providing each flexible link with a considerable degree of radial strength.

Claims

1. A stent in the form of a thin-walled, multi-cellular, tubular structure having a longitudinal axis, the stent comprising:

a multiplicity of sets of strut members, each set of strut members being longitudinally separated each from the other and each set of strut members forming a closed, ring-like cylindrical section of the stent, each set of strut members consisting of a multiplicity of strut elements, each strut element consisting of one curved end strut that is joined at a junction point to one diagonal strut with each junction point being an end point of each curved end strut and each curved end strut having two end points and a center point that is centered between the two end points;

a multiplicity of sets of flexible links with each set of flexible links connecting two of the multiplicity of sets of strut members, each set of flexible links consisting of a multiplicity of individual flexible links, each individual flexible link being a single undulating structure that extends generally in the longitudinal direction that is parallel to the stent'"'"'s longitudinal axis and each individual flexible link having two ends, each one of the two ends being fixedly attached to one curved end strut of the multiplicity of strut elements at an attachment point situated between the center and one end of the curved end strut; and

the shape of at least some of the individual flexible links being selected from a group that includes “

N”

links, inverted “

N”

links, “

M”

links and “

W”

links, wherein each of said links have at least four generally longitudinal extending curved segments.

2. The stent of claim 1 wherein at least some of the individual flexible links are “

J”

links.

3. The stent of claim 1 wherein at least some of the individual flexible links are inverted “

J”

links.

4. The stent of claim 1 wherein at least some of the individual flexible links are sine wave links.

5. The stent of claim 1 wherein each individual flexible link has an adjacent flexible link located on each side of the individual flexible link, and each individual flexible link is nested into both adjacent flexible links.

6. The stent of claim 1 wherein at least one of the generally longitudinally extending flexible links has a curved, generally circumferentially extending segment with the curve being generally parallel to an adjacent curved end strut of the multiplicity of strut elements.

7. The stent of claim 6 wherein at least one of the generally circumferentially extending segments is a generally straight segment.

8. The stent of claim 1 wherein the diagonal strut of at least one strut element has two curved segments that are joined at an inflection point.

9. The stent of claim 1 wherein a first set of strut members is an end set of strut members with one end set of strut members being situated at each end of the stent and a second set of strut members is a central set of strut members that is situated longitudinally between the end sets of strut members and the length of the diagonal struts of each of the two end sets of strut members of the stent is shorter than the length of the diagonal struts of the central sets of strut members.

10. A stent in the form of a thin-walled, multi-cellular, tubular structure having a longitudinal axis, the stent comprising:

a multiplicity of sets of strut members, each set of strut members being longitudinally separated each from the other and each set of strut members forming a closed, ring-like cylindrical section of the stent, each set of strut members consisting of a multiplicity of strut elements, each strut element consisting of one curved end strut that is joined at a junction point to one diagonal strut with each junction point being an end point of each curved end strut and each curved end strut having two end points and a center point that is centered between the two end points;

at least one set of flexible links of a first type and at least one set of flexible links of a second type, each one of the two types of sets of flexible links being connected to two of the multiplicity of sets of strut members, each set of flexible links consisting of a multiplicity of individual flexible links, each individual flexible link being a single undulating structure that extends generally in the longitudinal direction that is parallel to the stent'"'"'s longitudinal axis and each individual flexible link having two ends, each one of the two ends being fixedly attached to one curved end strut of the multiplicity of strut elements; and

the shape of at least some of the individual flexible links being selected from a group that includes “

N”

links, inverted “

N”

links, “

M”

links and “

W”

links, wherein each of said links have at least four generally longitudinal extending curved segments.

11. The stent of claim 10 wherein the stent has one end set of strut members located at each end of the stent and at least one central set of strut members situated longitudinally there between, each of the two end sets of strut members being joined to a central set of strut members by a multiplicity of individual flexible “

J”

links.

12. The stent of claim 10 wherein the stent has one end set of strut members located at each end of the stent and at least one central set of strut members situated longitudinally there between, each of the two end sets of strut members being joined to a central set of strut members by a multiplicity of individual flexible inverted “

J”

links.

13. The stent of claim 10 wherein the stent has one end set of strut members located at each end of the stent and at least one central set of strut members situated longitudinally there between, each of the two end sets of strut members being joined to a central set of strut members by a multiplicity of said individual flexible “

N”

links.

14. The stent of claim 10 wherein the stent has one end set of strut members located at each end of the stent and at least one central set of strut members situated longitudinally there between, each of the two end sets of strut members being joined to a central set of strut members by a multiplicity of said individual flexible inverted “

N”

links.

15. The stent of claim 10 wherein the stent has one end set of strut members located at each end of the stent and at least one central set of strut members situated longitudinally there between, each of the two end sets of strut members being joined to a central set of strut members by a multiplicity of individual flexible sine wave links.

16. The stent of claim 10 wherein the stent has one end set of strut members at each end of the stent and at least two central sets of strut members situated longitudinally there between, each central set of strut members being joined to an adjacent central set of strut members by a multiplicity of said individual flexible “

N”

links.

17. The stent of claim 10 wherein the stent has one end set of strut members at each end of the stent and at least two central sets of strut members situated longitudinally there between, each central set of strut members being joined to an adjacent central set of strut members by a multiplicity of said individual flexible inverted “

N”

links.

18. The stent of claim 10 wherein the stent has one end set of strut members at each end of the stent and at least two central sets of strut members situated longitudinally there between, each central set of strut members being joined to an adjacent central set of strut members by a multiplicity of said individual flexible “

M”

links.

19. The stent of claim 10 wherein the stent has one end set of strut members at each end of the stent and at least two central sets of strut members situated longitudinally there between, each central set of strut members being joined to an adjacent central set of strut members by a multiplicity of said individual flexible “

W”

links.

20. The stent of claim 10 wherein the stent has one end set of strut members at each end of the stent and at least two central sets of strut members situated longitudinally there between, each central set of strut members being joined to an adjacent central set of strut members by a multiplicity of individual flexible sine wave links.

21. The stent of claim 20 wherein the individual second flexible links are “

M”

links.

22. The stent of claim 20 wherein the individual second flexible links are “

W”

links.

23. The stent of claim 20 wherein the individual second flexible links have at least one circumferentially extending segment with a curved shape, the curve of the circumferentially extending segment being generally parallel to the curve of its adjacent curved end strut of the multiplicity of strut elements.