Load power reduction control and supply system

• US 6,191,568 B1
• Filed: 01/13/2000
• Issued: 02/20/2001
• Est. Priority Date: 01/14/1999
• Status: Expired due to Fees

• Current Assignee: Franco Poletti
• Original Assignee: Franco Poletti
• Inventors: Poletti, Franco
• Primary Examiner(s): BERHANE, ADOLF D
• Application Number:
  US09/482,570
• Time in Patent Office: 404 Days
• Field of Search: 315/276, 315/291, 315/297, 315/307, 315/360, 363/34, 363/37, 307/66, 323/268, 323/265, 323/235, 323/237, 323/282
• US Class Current: 323/268
• CPC Class Codes: H02M 5/2576 with digital control
• CPC Class Codes: H05B 41/40 discontinuously
• CPC Class Codes: H05B 47/16 by timing means
• CPC Class Codes: Y02B 20/40 Control techniques providing energy savings, e.g. smart controller or presence detection

Abstract

The invention is a load voltage and power control and supply system for the supply of power to a load for which, over particular periods of time, usually on a daily basis, it is desired to reduce power. The invention has particular application to street lighting systems in which, for a period of several hours during the night (when traffic is minimal and many people are asleep), the luminaires of the lighting system can operate at reduced power. The power control system is able to act as a voltage stabilizer as well as a controlled power reduction system. The power control system may operate the bank of spaced luminaires from a single control location. Moderately reduced power (say a 30% reduction in power) supplied to luminaires does not noticeably diminish the adequacy of the illumination provided. Further, the power control system reduces power in stepwise decrements each of which reduces power by a small amount insufficient to diminish noticeably the ambient illumination.

Claims

1. A power control unit for connection between a source of power and a load, and for control of power supplied to the load, which source when connected to the power control unit provides power to the power control unit at an input voltage, the power control unit comprising:

a power supply circuit connectable to the power source for providing output power at controllably variable output voltage values over a range of output voltage values;

output voltage selection means for setting the output voltage value at which output power is for the time being supplied to the load;

a power supply driver circuit connected to and for driving the power supply circuit to provide output power at an output voltage value for the time being selected; and

a controller responsive to the output voltage selection means and coupled to the driver circuit for controlling the driver circuit to drive the power supply circuit to supply power at a set high voltage to the load for a period of time T_Hi starting upon the occurrence of a high-power start condition and ending upon the occurrence of a high-power end condition, and to drive the power supply circuit to supply power at a set low voltage to the load for a later period of time T_Lo starting upon the occurrence of a low-power start condition and ending upon the occurrence of a low-power end condition,

the controller during a transition period following time period T_Hi and preceding time period T_Lo controlling the driver circuit to drive the power supply circuit so as to provide a series of selected output voltage values at which the power supply circuit provides output power to the load, said series of selected output voltage values diminishing controllably from the set high output voltage to the set low output voltage in accordance with selected characteristics of the load.

2. The power control unit of claim 1, wherein the power supply circuit includes an autotransformer whose output is supplied to the load and whose output voltage level is variable in response to the driver circuit.

3. The power control unit of claim 2, wherein the power supply circuit includes a compensating transformer whose secondary winding is connected in series with the load and whose primary winding is connected between the center tap of the autotransformer and a variable tap on the autotransformer winding so that the secondary winding voltage is added to the output voltage of the autotransformer to constitute the output voltage level for supply to the load.

4. The power control unit of claim 3, wherein the driver circuit includes a servomotor connected to the variable tap on the autotransformer winding and responsive to the controller, and wherein the voltage applied to the primary winding of the compensating transformer is taken from the variable tap whose position on the autotransformer winding is controlled by the servomotor in response to the controller.

5. The power control unit of claim 2, wherein the winding of the autotransformer is tapped at a first output tap providing the high output voltage level and is tapped at a second output tap providing the low output voltage level, and wherein the driver circuit comprises two pairs of inverse parallel-connected silicon-controlled rectifiers, each pair connected between a discrete tap and a first output terminal for connection to a terminal of the load;

the silicon-controlled rectifiers being responsive to control by gate signals provided by the controller so as to supply output current to the load at controlled output voltage levels from the high to the low output voltage levels and any set transitional output voltage levels.

6. The power control unit of claim 5, wherein one input terminal of the autotransformer is located at a tap positioned between the said output taps, and the other input terminal of the autotransformer is connected to the zero voltage point of its winding and to a second output terminal for connection to the other terminal of the load.

7. The power control unit of claim 2, wherein the winding of the autotransformer is tapped separately at a first output tap corresponding to the high output voltage level, a second output tap corresponding to the low output voltage level, and at least one tap intermediate the first and second taps and corresponding to a transitional output voltage level intermediate the high output voltage level and the low output voltage level, and wherein the driver circuit comprises a set of triacs, each such triac being connected between a discrete tap and the load, the triacs individually responsive to control by gate signals provided by the controller so as to selectably supply output current to the load at a selected one of the high, the low, and the transitional output voltage levels.

8. The power control unit of claim 1, wherein the controller includes a microcontroller.

9. The power control unit of claim 1, wherein the driver circuit is integral with the power supply circuit.

10. The power control unit of claim 2, selected for use with a load constituting a bank of luminaires physically spaced from one another.

11. The power control unit of claim 10, remotely connectable to the luminaires, thereby affording at a single location remote control of the bank of luminaires.

12. The power control unit of claim 11, selectedly providing said stepwise reduction of voltage and consequent stepwise reduction in power supplied to the luminaires so as to provide sequential stepwise reductions in illumination by the luminaires, each of which stepwise reductions in illumination is substantially imperceptible to the human eye.

13. The power control unit of claim 2, wherein the controller in operation provides a sequence of control signals to the driver circuit to cause the driver circuit to set the high output voltage level so as to supply power at the set high power setting for the period of time T_Hi, to set the low output voltage level so as to supply power to the load at the set low power for the period of time T_Lo, and to set the series of diminishing output voltage levels during the transition period.

14. A power control unit as defined in claim 13, wherein the driver circuit in response to the controller sets the high and low output voltages at times and at values determined by reference inputs to the controller.

15. A power control unit as defined in claim 14, wherein the output voltage selection means is incorporated into software to which the controller responds.

16. The power control unit of claim 2, wherein the controller includes a microcontroller.

17. The power control unit of claim 2, wherein the driver circuit is integral with the power supply circuit.

18. For supplying a load that is unstable or inoperative or that will not operate normally if load supply voltage suddenly declines, the power control unit of claim 1 wherein during the transition period, the controller controls the driver circuit to select a series of stepwise reduced output voltage levels at which the power supply circuit provides output power, within limits on each step of which the load is tolerant.

19. The power control unit of claim 18, wherein the load becomes unstable or inoperative or will not operate normally if load supply voltage drops by more than a specified percentage of the immediately preceding value of the load supply voltage, and wherein each stepwise reduction in output voltage level is selected to be less than the specified percentage of the immediately preceding output voltage as modified by a selected safety factor or margin of error.

20. The power control unit of claim 19, additionally including a sensor of supply current to the load, and wherein the controller is responsive to the supply current to the load and during the transition period provides the next succeeding stepped output voltage level reduction when the supply current to the load has stabilized.

21. The power control unit of claim 20, wherein the T_Hi and T_Lo time periods are recurrent.

22. The power control unit of claim 21, wherein the T_Hi and T_Lo, time periods are diurnally recurrent.

23. The power control unit of claim 22, wherein the power supply circuit includes an autotransformer whose output is supplied to the load and whose output voltage level is variable in response to the driver circuit.

24. The power control unit of claim 23, wherein the power supply circuit includes a compensating transformer whose secondary winding is connected in series with the load and whose primary winding is connected between the center tap of the autotransformer and a variable tap on the autotransformer winding so that the secondary winding voltage is added to the output voltage of the autotransformer to constitute the output voltage level for supply to the load.

25. The power control unit of claim 24, wherein the driver circuit includes a servomotor connected to the variable tap on the autotransformer winding and responsive to the controller, and wherein the voltage applied to the primary winding of the compensating transformer is taken from the variable tap whose position on the autotransformer winding is controlled by the servomotor in response to the controller.

26. A power control unit for connection between a source of power and a load, for control of power supplied to the load, which source when connected to the power control unit provides current to the power control unit at an input voltage level, the power control unit comprising:

an autotransformer connectable to the power source, the autotransformer having a winding tapped at a first output tap for providing a high output voltage level and at a second output tap for providing a low output voltage level, an input tap positioned between the said output taps and connected to a first input terminal for connection to the power source, and the zero voltage point of the winding connected to a second input terminal for connection to the power source and to a first load connection terminal;

two pairs of inverse parallel silicon-controlled rectifiers, one pair connected between the first output tap and a second load connection terminal and the other pair connected between the second output tap and the second load connection terminal;

a controller connected to the gates of the silicon-controlled rectifiers for controlling the silicon-controlled rectifiers to set the output voltage level at which the output current is for the time being supplied to the load, the controller controlling the silicon-controlled rectifiers to set a high output voltage level so as to supply power at a set high power setting for a period of time T_Hi starting upon the occurrence of a high power start condition and ending upon the occurrence of a high power end condition and to set a low output voltage level so as to supply power to the load at a set low power for a later period of time T_lo starting upon the occurrence of a low power start condition and ending upon the occurrence of a low power end condition; and

a sensor of current supplied to the load,

the controller during a transition period following time period T_Hi and preceding time period T_Lo controlling the gates of the silicon-controlled rectifiers to set a series of transitional output voltage levels diminishing controllably from the set high output voltage level to the set low output voltage level in a series of stepwise decreasing output voltage levels, each stepwise reduction of less than the specified percentage, and each stepwise reduction applied when the current supplied to the load has stabilized.

27. The power control unit of claim 26, wherein the T_Hi and T_Lo time periods are diurnally recurrent.

28. The power control unit of claim 26, wherein the controller includes a microcontroller.

29. The power control unit of claim 26, wherein the load constitutes a bank of luminaires physically spaced from one another.

30. The power control unit of claim 29, remotely connectable to the luminaires, thereby affording at a single location remote control of the bank of luminaires.

31. The power control unit of claim 30, selectably providing said stepwise reduction of voltage and consequent stepwise reduction in power supplied to the luminaires so as to provide sequential stepwise reductions in illumination by the luminaires, each of which stepwise reductions in illumination is substantially imperceptible to the human eye.

32. A power control unit for connection between a source of power and a load, for control of power supplied to the load, which source when connected to the power control unit provides current to the power control unit at an input voltage level, the power control unit comprising:

an autotransformer connectable to the power source, the autotransformer having a winding tapped at discrete first and second input taps, an output tap positioned between the said input taps and connected to a first load connection terminal, and the zero voltage point of the winding connected to a first input terminal for connection to the power source and to a second load connection terminal;

two pairs of inverse parallel silicon-controlled rectifiers, one pair connected between the first input tap and a second input terminal for connection to the power source and the other pair connected between the second input tap and the second input terminal for connection to the power source;

a controller connected to the gates of the silicon-controlled rectifiers for controlling the silicon-controlled rectifiers to set the output voltage level at which the output current is for the time being supplied to the load, the controller controlling the silicon-controlled rectifiers to set a high output voltage level so as to supply power at a set high power setting for a period of time T_Hi starting upon the occurrence of a high power start condition and ending upon the occurrence of a high power end condition and to set a low output voltage level so as to supply power to the load at a set low power for a later period of time T_Lo starting upon the occurrence of a low power start condition and ending upon the occurrence of a low power end condition; and

a sensor of current supplied to the load,

the controller during a transition period following time period T_Hi and preceding time period T_Lo controlling the gates of the silicon-controlled rectifiers to set a series of transitional output voltage levels diminishing controllably from the set high output voltage level to the set low output voltage level in a series of stepwise decreasing output voltage levels, each stepwise reduction of less than the specified percentage, and each stepwise reduction applied when the current supplied to the load has stabilized.

33. The power control unit of claim 32, wherein the T_Hi and T_Lo time periods are diurnally recurrent.

34. The power control unit of claim 32, wherein the controller includes a microcontroller.

35. A power control unit for connection between a source of power and a load, for control of power supplied to the load, which source when connected to the power control unit provides current to the power control unit at an input voltage level, the power control unit comprising:

an autotransformer having a winding separately tapped at

a first output tap corresponding to the high output voltage level,

a second output tap corresponding to the low output voltage level,

a plurality of taps intermediate the first and second output taps and corresponding to transitional output voltage levels intermediate the high output voltage level and the low output voltage level, and

an input tap positioned between the first output tap and the second output tap and connected to a first input terminal for connection to the power source,

the zero voltage point of the winding connected to a second input terminal for connection to the power source and to a first load connection terminal;

a set of triacs, each triac connected between a discrete tap and a second load connection terminal, the triacs individually responsive to control by gate signals provided by the controller so as to selectably supply output current to the load at a selected one of the high, the low, and the transitional output voltage levels;

a controller for controlling the set of triacs to set the output voltage level at which the output current is for the time being supplied to the load, the controller controlling the triacs to set a high output voltage level so as to supply power at a set high power setting for a period of time T_Hi starting upon the occurrence of a high power start condition and ending upon the occurrence of a high power end condition and to set a low output voltage level so as to supply power to the load at a set low power for a later period of time T_lo starting upon the occurrence of a low power start condition and ending upon the occurrence of a low power end condition; and

a sensor of current supplied to the load,

the controller during a transition period following time period T_Hi and preceding time period T_Lo, controlling the set of triacs to set a series of output voltage levels diminishing controllably from the set high output voltage level to the set low output voltage level in a series of stepwise decreasing output voltage levels, each stepwise reduction of less than the specified percentage, and each stepwise reduction applied when the current supplied to the load has stabilized.

36. The power control unit of claim 35, wherein the T_Hi and T_Lo time periods are diurnally recurrent.

37. The power control unit of claim 35, wherein the controller includes a microcontroller.