Network accessible interface for a process control network

• US 6,192,281 B1
• Filed: 12/30/1997
• Issued: 02/20/2001
• Est. Priority Date: 10/04/1996
• Status: Expired due to Term

• Current Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Fisher Controls International LLC (Emerson Electric Company)
• Inventors: Larson, Brent H., Brown, Larry K., Burns, Harry A.
• Primary Examiner(s): Gordon, Paul P.
• Assistant Examiner(s): PATEL, RAMESH B
• Application Number:
  US08/983,017
• Time in Patent Office: 1,148 Days
• Field of Search: 700/2, 700/5, 700/9, 700/17, 700/18, 700/83-84, 700/86, 709/208, 709/211, 709/217, 709/218, 710/101, 710/110, 710/105
• US Class Current: 700/2
• CPC Class Codes: G05B 19/0425 Safety, monitoring
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/25139 Use of separate buscouple interface
• CPC Class Codes: G05B 2219/25274 Communication processor, link interface
• CPC Class Codes: G05B 2219/25428 Field device
• CPC Class Codes: G05B 2219/31121 Fielddevice, field controller, interface connected to fieldbus
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y02P 90/80 Management or planning

Abstract

An interface between a remote communications network and a process control system includes a storage device, a communication software stack and a user software layer. The user software layer enables interfacing between the remote communications network and the process control system by directing the communication software stack to operate in the process control system using a process communication protocol, by monitoring the message traffic on the communication software stack, and by copying requested message traffic to the storage device. The user software layer also includes media interface software that allows access to the storage device by the remote communications network to thereby deliver specific data to a device connected to the remote communications network.

Claims

1. An interface between a communications network that uses a first communication protocol and a process control system having a bus that uses a second communication protocol, the interface comprising:

a processor;

a storage device coupled to the processor;

a software system for executing on the processor including;

a communication software stack adapted to be communicatively coupled to the bus and to operate in the process control system using the second communication protocol;

a monitoring routine adapted to monitor message traffic on the communication software stack,

a copying routine adapted to copy the message traffic to the storage device, and

a media interface routine adapted to enable remote access to the storage device via the communications network using the first communication protocol.

2. The interface of claim 1 wherein the communication software stack includes a control routine adapted to control communications in the process control system using a two-wire, two-way, loop-powered digital communication protocol.

3. The interface of claim 1 wherein the communication software stack includes a control routine adapted to control communications in the process control system using a Fieldbus protocol.

4. A software program system adapted to be used with a processor to implement an interface between a communications network that uses a first communication protocol and a process control system having a bus that uses a second communication protocol, the processor being coupled to a storage and including a communication software stack operating in the process control system, the software program comprising:

a computer readable medium;

an interface routine stored on the computer readable medium and adapted to monitor message traffic on the communication software stack;

a copying routine stored on the computer readable medium and adapted to copy the message traffic to the storage; and

a media interface routine stored on the computer readable medium and adapted to allow remote access to the storage via the communications network using the first communication protocol.

5. The software system of claim 4, wherein the software program system is adapted to be used as an interface between the communications network and a distributed process control system in which control functions are performed within processors within two or more devices distributed within the process control system and communicatively coupled together via the bus.

6. An interface adapted to be used between a communications network that uses a first communication protocol and a process control system having a bus that uses a second communication protocol, the interface comprising:

a processor;

a data storage coupled to the processor;

a communication software stack adapted to be coupled to the bus and to operate in the process control system using the second communication protocol;

an interface routine adapted to execute on the processor to monitor message traffic on the communication software stack;

a copying routine adapted to execute on the processor to copy the message traffic to the data storage; and

a media interface routine adapted to execute on the processor to enable remote access to the data storage via the communications network using the first communication protocol.

7. An interface adapted to be coupled between a remote communications network that uses a first communication protocol and a process control system having a bus that uses a second and different communication protocol to implement communications between three or more devices within the process control system, the interface comprising:

a data storage device;

a communication device coupled between the data storage device and the bus of the process control system, the communication device adapted to communicate on the bus of the process control system using the second communication protocol and to retrieve data from the bus of the process control system;

a controller coupled to the data storage device, the communication device and the remote communications network that stores the retrieved data in the storage device, that communicates the data within the storage device over the remote communications network using the first communication protocol and that controls operation of the communication device.

8. The interface of claim 7, wherein the communication device includes a communication software stack having a communication routine that communicates in the process control system using a two-wire, two-way, loop-powered digital communication protocol.

9. The interface of claim 7, wherein the communication device includes a communication software stack that implements communications within the process control system.

10. The interface of claim 9, wherein the communication software stack is configured according to the Open Systems Interconnect layered communication model to implement communications within the process control system.

11. The interface of claim 7, wherein the communication protocol is a Fieldbus communication protocol.

12. The interface of claim 7, wherein the communication device includes a processor that implements a first routine to request data from a device within the process control system over the bus using the second communication protocol, a second routine to receive the requested data from the bus of the process control system and a third routine to deliver the received data to the controller.

13. The interface of claim 7, wherein the communication device includes a processor that implements a first routine to monitor communication data on the bus within the process control system, a second routine to recognize specific communication data specified by the controller and a third routine to deliver the specific communication data to the controller.

14. The interface of claim 7, wherein the controller is adapted to receive a message specifying specific data within the process control system, is adapted to control the communication device to retrieve the specific data from the process control system using the second communication protocol on the bus and is adapted to store the specific data in the storage device in response to the message.

15. The interface of claim 7, wherein the controller is adapted to receive a message requesting the transfer of specific data stored in the storage device over the remote communications network and includes a routine that transfers the specific data from the storage device over the remote communications network using the first communication protocol in response to the message.

16. The interface of claim 15, wherein the controller is adapted to receive the message from the remote communications network.

17. The interface of claim 15, wherein the controller is adapted to receive the message from the process control system.

18. The interface of claim 7, wherein the controller stores the data within the storage device asynchronously with respect to the controller communicating the data stored in the storage device over the remote communications network.

19. The interface of claim 7, wherein the remote communications network is a local area network or a wide area network.

20. The software system of claim 7, wherein the interface is adapted to be coupled between the remote communications network and a distributed process control system in which control functions are performed within processors within two or more devices distributed within the process control system and communicatively coupled together via the bus.