Space-filling cochlear electrode

• US 6,195,586 B1
• Filed: 04/23/1999
• Issued: 02/27/2001
• Est. Priority Date: 08/26/1998
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Neuromodulation Corporation (Boston Scientific Corporation)
• Original Assignee: Advanced Bionics Corporation (Sonova Holding AG)
• Inventors: Kuzma, Janusz A.
• Primary Examiner(s): EVANISKO, GEORGE ROBERT
• Application Number:
  US09/298,410
• Time in Patent Office: 676 Days
• Field of Search: 607/55-57, 607/136, 607/137, 600/585
• US Class Current: 607/137
• CPC Class Codes: A61N 1/0541 Cochlear electrodes

Abstract

An implantable space-filling electrode system, adapted for insertion into a cochlea, includes an elongate electrode array and a positioner. The electrode array has a multiplicity of electrode contacts carried on a flexible elongate carrier, which carrier is adapted for insertion into one of the spiraling ducts, e.g., the scala tympani, of the cochlea. The positioner is an elongate, flexible member, having a longitudinal channel that passes therethrough. The positioner is adapted to reside in and fill the space in the cochlear channel behind the electrode array so as to position and maintain the electrode array against a modiolar wall of the cochlea. A distal tip of the positioner is detachably joined to the electrode array at one point near the distal tip of the electrode array. To insert the electrode system into the cochlea, a stylet wire is inserted into the channel of the positioner, and the positioner is then gently guided and pushed into the cochlea by extending the stylet wire. As the positioner is thus inserted into the cochlea, the electrode array is carried along with it, thereby allowing both elements—the electrode array and the positioner—to be implanted within the cochlea during a single implant operation.

Claims

1. An implantable electrode system for use with a tissue stimulation device comprising an electrode array and a positioner, the electrode array and the positioner being joined together near their distal end but not joined anywhere else, wherein:

the electrode array comprises;

a flexible carrier having a medial side,

a multiplicity of electrodes on the flexible carrier having an exposed surface area, and

a multiplicity of wires embedded within the flexible carrier, at least one wire of the multiplicity of wires being electrically and physically connected to a respective electrode; and

wherein

the positioner comprises;

an elongate silastic member having a tapered cross section, with a distal tip of the positioner having a smaller cross section than a proximal end of the positioner,

the positioner having a length which allows the distal tip of the positioner to be inserted into the cochlea to a depth of about 1 to 1½

turns when the proximal end is at the opening of the cochlea,

wherein the cross sectional size of the positioner fills only a fraction of the available space within the cochlea, whereby the electrode array may jointly occupy the space within the cochlea with the positioner, and

wherein the positioner includes a lumen that passes longitudinally through the elongate silastic member.

2. The implantable electrode system of claim 1 wherein the distal tip of the positioner is joined to the electrode array near, but not at, the distal tip of the electrode array.

3. The implantable electrode system of claim 2 further including a pin protruding from the distal tip of the positioner, and an adhesive that bonds the distal tip of the positioner to the electrode array, wherein the pin protrudes into the adhesive.

4. The implantable electrode system of claim 3 wherein the adhesive comprises a biocompatible silastic adhesive.

5. The implantable electrode system of claim 2 wherein the distal tip of the positioner is joined to the electrode array approximately 3 to 4 mm from the distal tip of the electrode array.

6. The implantable electrode system of claim 1 wherein the positioner further includes a channel along one side of the positioner into which the electrode array may reside.

7. The implantable electrode system of claim 6 wherein the positioner further includes a tab at the proximal end of the positioner on the same side of the positioner as the channel.

8. The implantable electrode system of claim 1 wherein the multiplicity of electrodes in the electrode array reside on the medial side electrode array.

9. The implantable electrode system of claim 8 wherein each electrode of the electrode array comprises first and second metallic strips formed in a “

T”

shape, wherein a leg of the “

T”

is folded and holds at least one of the multiplicity of wires, the wire being electrically bonded to the folded T leg, and wherein sides of the “

T”

are folded upwardly into the flexible carrier.

10. The implantable electrode system of claim 9 wherein the folded up sides of the “

T”

form a “

Δ

”

shape, the folded up sides of the “

Δ

”

comprising an embedded portion of the electrode, and wherein the multiplicity of wires are grouped into first and second wire bundles, the first wire bundle passing through one side of the “

Δ

”

, and the second wire bundle passing through the other side of the “

Δ

”

.

11. The implantable electrode system of claim 8 further including a tip at the distal end of the electrode array made from a material that is softer than the flexible carrier.

12. The implantable electrode system of claim 8 further including a hump formed on the medial side of the electrode array in the space between the electrodes.

13. The implantable electrode system of claim 8 wherein the electrode array comprises an implantable cochlear electrode array adapted for insertion into a cochlea of a patient, and wherein each electrode has an exposed contact surface area that is rectangular in shape.

14. An implantable cochlear electrode system for use with a cochlear stimulation system comprising a cochlear electrode array and a positioner, the cochlear electrode array and the positioner being joined together near their respective distal ends but not joined anywhere else, the positioner comprising an elongate silastic member having a longitudinal channel passing therethrough, the longitudinal channel being closed at the distal end of the positioner.

15. The implantable cochlear electrode system of claim 14 wherein the cochlear electrode array comprises an elongate silastic carrier and a multiplicity of spaced-apart electrode contacts distributed along a medial side of the elongate silastic carrier, the elongate silastic carrier having a multiplicity of wires embedded therein, wherein at least one wire of the multiplicity of wires makes electrical contact with each electrode contact.

16. The implantable cochlear electrode system of claim 15 wherein at least eight spaced-apart electrodes are embedded within the elongate silastic carrier, each electrode having an exposed surface area only on the medial side of the flexible carrier;

and wherein the electrode array is more flexible in a medial direction than in a lateral direction, where the medial direction comprises a direction perpendicular to the medial side, and where the lateral direction comprises a direction perpendicular to the medial direction and the longitudinal axis.

17. The implantable cochlear electrode system of claim 16 further including a hump formed in the space between the exposed contact surface area of each electrode.

18. The implantable cochlear electrode system of claim 15 wherein the elongate silastic carrier has a natural curve in the medial direction.