In-line coating and curing a continuously moving welded tube with an organic polymer

• US 6,197,394 B1
• Filed: 06/07/1995
• Issued: 03/06/2001
• Est. Priority Date: 06/07/1995
• Status: Expired due to Fees

• Current Assignee: Allied Tube & Conduit Corporation (Atkore, Inc.)
• Original Assignee: Allied Tube & Conduit Corporation (Atkore, Inc.)
• Inventors: Mild, Edward E., Seilheimer, Stephen E.
• Primary Examiner(s): DYE, RENA
• Application Number:
  US08/476,506
• Time in Patent Office: 2,099 Days
• Field of Search: 428/35.8, 428/35.9, 428/36.9, 428/36.91, 138/143, 138/144, 138/146, 284/60, 28/33.D, 427/409, 427/475, 427/482, 427/485, 427/486
• US Class Current: 428/36.9
• CPC Class Codes: B05D 2350/65 metal layer
• CPC Class Codes: B05D 2508/00 Polyesters
• CPC Class Codes: B05D 7/146 to metallic pipes or tubes processes for coating the interior of pipes B05D7/222
• CPC Class Codes: Y10T 29/49888 Subsequently coating
• CPC Class Codes: Y10T 428/1355 Elemental metal containing [e.g., substrate, foil, film, coating, etc.]
• CPC Class Codes: Y10T 428/1359 Three or more layers [continuous layer]
• CPC Class Codes: Y10T 428/139 Open-ended, self-supporting conduit, cylinder, or tube-type article
• CPC Class Codes: Y10T 428/1393 Multilayer [continuous layer]

Abstract

A tube product and improvement in the production of coating tubing, as most preferred, includes hot dip galvanize zinc coating of tubing, and before solidification of the zinc coating, clear coating of the tubing with organic polymer coating. The heat of the hot dip cures the clear coating, and the clear coating preserves a consistency and reflectivity of the zinc previously unseen in finished products. In additional preferred embodiments, organic polymer coatings are applied to zinc coated and uncoated tubing, and the organic polymer coatings are applied by electrostatic powder coating.

Claims

1. In a tube product of the type comprising a metal base tube with or without a zinc coating and with an overlying coating of organic polymer, the improvement comprising said coating of organic polymer consisting essentially of a thermosetting, cross-linking polyester, said polyester being triglycidyl isocyanurate (TGIC) polyester applied immediately over the metal base tube, without a primer, wherein the tube product was formed from a process including applying the TGIC polyester as a powder to the metal base tube during traveling of the tube.

2. The improved tube product of claim 1 wherein said polymer was electrostatically applied to the metal base tube.

3. The improved tube product of claim 1 wherein the zinc coating is a zinc galvanized coating applied to the metal base tube and the organic polymer is applied over the zinc galvanized coating.

4. The improved tube product as in claim 1, claim 2, or claim 3, wherein the organic polymer is clear.

5. The improved tube product of claim 4 wherein at least substantial portions of the zinc coating, as observed through the clear polymer coating, has the reflectivity of chrome.

6. The improved tube product of claim 1 wherein the metal base tube was formed from a metal strip, and wherein the tube was heated to achieve a latent heat sufficient for thermosetting the polymer and wherein the tube product with the coating was cut into separate tube products.

7. The improved tube product of claim 1 wherein the metal base tube was formed from a metal strip, wherein molten zinc formed a hot dip galvanized coating on the outer surface of the metal base tube, wherein the hot dip galvanized coating was cooled to a temperature less than necessary to achieve a latent heat sufficient for thermosetting the organic polymer coating, wherein the tube was reheated to achieve an applied heat sufficient for thermosetting the organic polymer coating, wherein the organic polymer coating was thereafter applied to the tube and the tube was cut into individual tube products.

8. The improved tube product of claim 1 wherein said metal base tube was formed from a metal strip, wherein a hot dip galvanized coating was formed on the outer surface of the metal base tube, wherein the hot dip galvanized coating was cooled to achieve a latent heat sufficient for thermosetting the organic polymer coating, wherein the organic polymer coating was applied immediately over the hot dip galvanized coating, and wherein the tube was cut into individual tube products.

9. The improved tube product of claim 1 wherein the tube product formed from a metal strip, wherein the metal base tube had a hot dip galvanized coating on the outer surface wherein the hot dip galvanized coating was cooled to ambient conditions, wherein the metal tube was heated to a temperature for thermosetting the organic polymer coating, wherein the organic polymer coating was applied immediately over the hot dip galvanized coating, and wherein the tube was cut into individual tube products.

10. The improved tube product of claim 1 wherein the organic polymer is pigmented.

11. The improved tube product of claim 1 wherein the polymer coating has a thickness in the range of 0.1-3.0 mls.

12. The improved tube product of claim 1 wherein the coating is scratch resistant, corrosion resistant, and resistant to chemical degradation.

13. In a tube product of the type comprising a metal base tube with a zinc coating and with an overlying coating of organic polymer, the improvement comprising a polymer of a thermosetting, cross-linking polyester, said polymer consisting essentially of a thermosetting, cross-linking polyester, said polyester being triglycidyl isocyanurate (TGIC) polyester applied immediately over the metal base tube, without a primer, said polymer being clear, and wherein at least a substantial portion of said zinc coating, as observed through the clear polymer coating, has the reflectivity of chrome.

14. The improved tube product of claim 13 wherein the polymer is applied to the metal base tube in the form of a powder.

15. The improved tube product of claim 14 wherein said powder is electrostatically applied.

16. The improved tube product of claim 13, claim 14, or claim 15 wherein the polymer has a thickness in a range of 0.1-3.0 mls.

17. The improved tube product of claim 13, claim 14, or claim 15 wherein the coating is scratch resistant, corrosion resistant, and resistant to chemical degradation.

18. The improved tube product of claim 13, claim 14, or claim 15 wherein the organic polymer is pigmented.