Interconnect structure in a semiconductor device and method of formation
First Claim
1. A method for forming an interconnect structure in a semiconductor device comprising the steps of:
- providing a semiconductor substrate;
forming a tungsten plug overlying the semiconductor substrate;
forming a dielectric layer overlying the tungsten plug;
removing a portion of the dielectric layer to expose at least a portion of the tungsten plug within an opening;
forming a catalytic layer comprising a palladium-tin alloy within the opening;
forming a conductive seed layer within the opening and overlying the catalytic layer, wherein the conductive seed layer is formed using an electroless plating process; and
forming a conductive metal layer overlying the conductive seed layer, wherein the conductive metal layer is formed using an electroplating process.
7 Assignments
0 Petitions
Accused Products
Abstract
In one embodiment, a conductive interconnect (38) is formed in a semiconductor device by depositing a dielectric layer (28) on a semiconductor substrate (10). The dielectric layer (28) is then patterned to form an interconnect opening (29). A tantalum nitride barrier layer (30) is then formed within the interconnect opening (29). A catalytic layer (31) comprising a palladium-tin colloid is then formed overlying the tantalum nitride barrier layer (30). A layer of electroless copper (32) is then deposited on the catalytic layer (31). A layer of electroplated copper (34) is then formed on the electroless copper layer (32), and the electroless copper layer (32) serves as a seed layer for the electroplated copper layer (34). Portions of the electroplated copper layer (34) are then removed to form a copper interconnect (38) within the interconnect opening (29).
506 Citations
15 Claims
-
1. A method for forming an interconnect structure in a semiconductor device comprising the steps of:
-
providing a semiconductor substrate;
forming a tungsten plug overlying the semiconductor substrate;
forming a dielectric layer overlying the tungsten plug;
removing a portion of the dielectric layer to expose at least a portion of the tungsten plug within an opening;
forming a catalytic layer comprising a palladium-tin alloy within the opening;
forming a conductive seed layer within the opening and overlying the catalytic layer, wherein the conductive seed layer is formed using an electroless plating process; and
forming a conductive metal layer overlying the conductive seed layer, wherein the conductive metal layer is formed using an electroplating process. - View Dependent Claims (2, 3, 4, 5, 6, 7)
forming a barrier layer within the opening prior to forming the catalytic layer.
-
-
3. The method of claim 2, wherein the step of forming the barrier layer is further characterized as forming a barrier layer comprising titanium (Ti).
-
4. The method of claim 2, wherein the step of forming the barrier layer is further characterized as forming a barrier layer comprising tantalum (Ta).
-
5. The method of claim 2, wherein the step of forming the barrier layer is further characterized as forming a barrier layer comprising tungsten (W).
-
6. The method of claim 2, further comprising the step of:
etching the barrier layer prior to forming the catalytic layer.
-
7. The method of claim 1 wherein the step of forming a conductive metal layer further comprises:
forming a conductive metal layer overlying the conductive seed layer, wherein the conductive metal layer is formed using an electroplating process wherein the opening is aluminum free.
-
8. A method for forming an interconnect structure in a semiconductor device comprising the steps of:
-
providing a semiconductor substrate;
forming a tungsten plug over the substrate;
forming a dielectric layer overlying the semiconductor substrate;
forming an opening within the dielectric layer to expose a portion of the tungsten plug;
forming a catalytic layer comprising a palladium-tin alloy within the opening;
forming a first copper layer within the opening using an electroless plating process after forming the catalytic layer;
forming a second copper layer within the opening using an electroplating process, wherein the second copper layer abuts the first copper layer and the first copper layer serves as a seed layer for the electroplating process; and
polishing the second copper layer and the first copper layer to form a conductive interconnect within the opening. - View Dependent Claims (9, 10, 11, 12, 13)
forming a condutive barrier layer within the opening to forming the catalytic layer.
-
-
11. The method of claim 10, wherein the step of forming the conductive barrier layer is further characterized as forming a barrier layer comprising tantalum (Ta).
-
12. The method of claim 11, wherein the step of forming the barrier layer comprising tantalum is further characterized as forming a tantalum nitride barrier layer.
-
13. The method of claim 10, wherein the step of forming the conductive barrier layer is further characterized as forming a titanium nitride barrier layer.
-
14. A method for forming an interconnect structure in a semiconductor device comprising the steps of:
-
providing a semiconductor substrate;
forming a doped region within the semiconductor substrate;
forming a tungsten plug over the substrate;
forming a first dielectric layer overlying the semiconductor substrate;
forming a first opening within the first dielectric layer to expose a portion of a tungsten plug;
forming a first conductive barrier layer within the first opening;
forming a first catalytic layer comprising a palladium-tin alloy within the first opening, the first catalytic layer overlying the first conductive barrier layer;
forming a first conductive seed layer within the first opening using an electroless plating process, the first conductive seed layer overlying the first conductive barrier layer; and
forming a first copper layer with the first opening using an electroplating process, the first copper layer overlying the first conductive seed layer;
polishing the first copper layer to form a first conductive interconnect;
forming a second dielectric layer overlying the first conductive interconnect;
forming a second opening in the second dielectric layer to expose a portion of the first conductive interconnect;
forming a second conductive barrier layer within the second opening;
forming a second catalytic layer comprising a palladium-tin alloy within the second opening, the second catalytic layer overlying the second conductive barrier layer;
forming a second conductive seed layer within the second opening using an electroless plating process, the second conductive seed layer overlying the second conductive barrier layer;
forming a second copper layer within the second opening using an electroplating process, the second copper layer overlying the second conductive seed layer; and
polishing the second copper layer to form a second conductive interconnect. - View Dependent Claims (15)
-
Specification