Inductor coil structure
First Claim
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1. A high current, low profile inductor comprising:
- a helical coil extending along a longitudinal coil axis;
said helical coil comprising an elongated plate having first and second opposite ends, a pair of opposite side edges, and a pair of opposite flat surfaces;
said plate having a plurality of first and second cross segments alternating with one another and extending transversely with respect to said coil axis;
said plate also having a plurality of first and second connecting segments, each of which extends from one of said first and second cross segments, respectively;
each of said first and second cross segments being bent along first and second bend axes, respectively, extending transversely to said coil axis, said first and second bends being in opposite directions from one another;
said first and second cross segments and said first and second coil segments being spaced in a radial direction outwardly from said coil axis so as to leave an open coil center extending along said coil axis.
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Abstract
A high current, low profile inductor includes a conductor coil surrounded by magnetic material to form an inductor body. The inductor coil is formed from a flat plate which is cut into a sine-shaped configuration and then is folded in accordion fashion to create a helical coil.
111 Citations
5 Claims
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1. A high current, low profile inductor comprising:
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a helical coil extending along a longitudinal coil axis;
said helical coil comprising an elongated plate having first and second opposite ends, a pair of opposite side edges, and a pair of opposite flat surfaces;
said plate having a plurality of first and second cross segments alternating with one another and extending transversely with respect to said coil axis;
said plate also having a plurality of first and second connecting segments, each of which extends from one of said first and second cross segments, respectively;
each of said first and second cross segments being bent along first and second bend axes, respectively, extending transversely to said coil axis, said first and second bends being in opposite directions from one another;
said first and second cross segments and said first and second coil segments being spaced in a radial direction outwardly from said coil axis so as to leave an open coil center extending along said coil axis. - View Dependent Claims (2, 3, 4, 5)
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Specification