Baffles for water heaters

• US 6,199,515 B1
• Filed: 01/12/1999
• Issued: 03/13/2001
• Est. Priority Date: 01/12/1998
• Status: Expired due to Fees

• Current Assignee: Heatrae-Sadia Heating Limited
• Original Assignee: Beatrae Sadia Heating Limited
• Inventors: Clarke, Alan
• Primary Examiner(s): Ferensic, Denise L.
• Assistant Examiner(s): Lu, Jiping
• Application Number:
  US09/228,398
• Time in Patent Office: 791 Days
• Field of Search: 122/13.01, 122/32, 122/34, 122/285, 122/235.17, 122/293, 392/491, 392/492, 392/493, 392/494, 137/592, 137/561.A, 239/555, 239/590.5, 239/600, 239/567, 165/174, 165/159, 165/DIG.428
• US Class Current: 122/4.00R
• CPC Class Codes: F24H 1/18 Water-storage heaters
• CPC Class Codes: F24H 9/133 Storage heaters
• CPC Class Codes: F28D 20/0039 with stratification of the heat storage material
• CPC Class Codes: F28D 2020/0069 Distributing arrangements; Fluid deflecting means
• CPC Class Codes: Y02E 60/14 Thermal energy storage

Abstract

A water heater baffle having an inlet and an outlet for the passage of water therethrough, the baffle being arranged to force the water entering the baffle through a labyrinth before exiting the baffle in a direction substantially 90° to its general flow of entry into the baffle.

Claims

1. A water heater baffle comprising

a body having an inlet and an outlet for the passage of water therethrough,

an inlet flow defector arranged to force water entering the inlet through a labyrinth before exiting the outlet in a direction substantially perpendicular to a substantially axial water flow direction on entry into the inlet, said labyrinth including a plurality of deflector plates arranged to direct deflected water in a substantially radial plane with respect to the substantially axial water flow direction of the entry flow.

2. The water heater baffle of claim 1, wherein the deflector plates comprise a series of concentric discontinuous annular walls defining voids therein for the passage of deflected water.

3. The water heater baffle of claim 2, wherein at least one void in an outermost one of the discontinuous walls defines said outlet so that the outlet is larger than the inlet.

4. The water heater baffle of claim 1, wherein the inlet flow deflector comprises a flow separator which divides water entering the inlet into a number of discrete flow paths for deflection through an acute angle.

5. The water heater baffle of claim 1, wherein the body is formed from two interlocking units, comprising a base plate and a top plate, the base plate carrying said inlet flow deflector and the top plate including said inlet.

6. The water heater baffle of claim 5, wherein the base plate defines a number of minor outlet apertures to ensure a constant flow of water around the outer surface area of the base plate of the body when in use.

7. The water heater baffle of claim 5, wherein the base plate has a number of feet to enable the base plate to sit on an internal curved floor of a storage heater thereby ensuring that water can flow underneath the base plate once the body has been installed.

8. The water heater baffle of claim 1, wherein the labyrinth is profiled to ensure that there are at least two changes of direction of the water flow laterally along the radial plane of the body prior to water exiting the outlet.

9. The water heater baffle of claim 1, wherein the body is substantially cylindrical.

10. The water heater baffle of claim 1, wherein the deflector plates have at least one curved portion.

11. The water heater baffle of claim 1, wherein the outlet comprises a plurality of openings along a peripheral edge of the body.