Collapsible seat

• US 6,199,951 B1
• Filed: 08/17/1998
• Issued: 03/13/2001
• Est. Priority Date: 08/18/1997
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Prefix Corporation
• Inventors: Anderson, Paul F., Zeile, Kim, Poppeck, Dean, Sharples, Thomas M., Doll, Brian C.
• Primary Examiner(s): Brown, Peter R.
• Application Number:
  US09/135,242
• Time in Patent Office: 939 Days
• Field of Search: 297/15, 297/340, 297/341, 297/378.12, 297/378.13, 297/378.14, 297/284.2, 297/284.4, 296/65.08, 296/65.09, 296/65.05, 296/65.01
• US Class Current: 297/341
• CPC Class Codes: B60N 2/3011 the back-rest being hinged on the cushion, e.g. "portefeuille movement"
• CPC Class Codes: B60N 2/3013 the back-rest being hinged on the vehicle frame
• CPC Class Codes: B60N 2/3065 in a longitudinal-vertical plane
• CPC Class Codes: B60N 2/3072 on a lower level of a multi-level vehicle floor
• CPC Class Codes: B60N 2/309 rods
• CPC Class Codes: B60N 2/36 into a loading platform B60N2/065 takes precedence
• CPC Class Codes: B60N 2/7029 back-rests
• CPC Class Codes: B60N 2/7094 Upholstery springs

Abstract

A collapsible includes a seat back pivotal relative to a seat bottom. Linkages pivot the seat bottom between lowered and elevated, seating positions. Shape changing members are mounted in at least one of the seat bottom and the seat back for changing the shape and/or the overall height of the seat bottom or seat back while the seat bottom or seat back is moved to the lowered position to exhibit the minimum stack height for the collapsed seat. The seat back and linkages are also coupled to provide pivotal movement of the seat bottom concurrently with pivotal movement of the seat back. Releasible latches are provided for latching the seat back in the elevated and/or lowered position.

Claims

1. A seat comprising:

a seat bottom;

a seat back pivotally coupled to the seat bottom for movement between a first storage position overlaying the seat bottom and a second, elevated, upright, occupant seating position, angularly deployed with respect to the seat bottom; and

shape changing means, coupled to at least one of the seat bottom and the seat back, for changing the shape of the at least one of the seat bottom and the seat back substantially continuously as the seat back moves between the first and second positions to minimize the overall height of the seat back and the seat bottom when the seat back is in the first position overlaying the seat bottom.

2. The seat of claim 1 wherein the seat back comprises:

a back plate;

a flexible sheet; and

a cushion mounted on the flexible sheet, the shape changing means connected to the back plate and the flexible sheet.

3. The seat of claim 1 wherein the shape changing means comprises:

at least one of the seat bottom and the seat back being formed as an inflatable body.

4. The seat of claim 1 further comprising:

latch means for latching at least one of the seat bottom and the seat back in one of the elevated and lowered positions.

5. The seat of claim 1 further comprising:

means, coupled to the seat bottom and an underlying seat support surface, for moving the seat bottom between a first lowered position in close proximity to the underlying support surface and an elevated, seating position.

6. The seat of claim 1 wherein the shape changing means comprises:

a plurality of rigid support members pivotally mounted below the seat bottom;

means for rotating the support members between a first lowered position and a second extended position; and

resilient means, extending between outer ends of the support members, for resiliently supporting the seat bottom cushion.

7. The seat of claim 6 further comprising:

linkage means for pivotally moving the seat bottom between a first lowered position with respect to an underlying support surface and a second elevated, seating position; and

means, coupled between the moving means and the support members, for simultaneously moving the support members between the first and second positions during movement of the seat bottom between first and second positions.

8. The seat of claim 7 wherein:

the linkage means comprises a pair of front pivot arms pivotally connected between the underlying support surface and a front edge of the seat bottom and a pair of rear pivot arms pivotally connected between the underlying support surface and a rear edge of a seat bottom; and

lift assist means, coupled to one of the pair of front pivot arms and the pair of rear pivot arms, for biasing the one of the pair of front pivot arms and rear pivot arms to the elevated, seating position.

9. The seat of claim 8 further comprising:

latch means, releasible engagable with at least one of the pair of front pivot arms and the rear pivot arms, for latching the one of the pair of front pivot arms and the rear pivot arms in at least one of the lowered and elevated positions.

10. The seat of claim 7 wherein the means for pivotally moving the seat bottom between the lowered and elevated positions comprises:

a pivotal linkage coupled to the seat bottom frame; and

a carrier pivotally supporting the linkage.

11. The seat of claim 10 wherein:

the carrier adapted for releasible locking mounting in a cavity formed in a seat support.

12. The seat of claim 1 wherein the shape changing means comprises:

a plurality of pivotal, rigid support members mounted on a seat back plate carried within the seat back; and

one end of each of the rigid members pivotally connected to a flexible sheet supporting a seat back cushion.

13. The seat of claim 12 further comprising:

a plurality of laterally extending rows of the rigid members pivotally mounted with respect to the seat back plate.

14. The seat of claim 13 wherein the length of the rigid members varies from a bottom edge to an upper edge of the seat back.

15. The seat of claim 13 further comprising:

each row of rigid members fixedly mounted on a shaft rotatably disposed with respect to the seat back plate;

resilient means, extending between outer ends of the rigid members, for resiliently supporting a seat bottom cushion;

a pair of front pivot arms pivotally coupled to an underlying support surface and a front edge of the seat bottom and a pair of rear pivot arms pivotally coupled between the underlying support surface and a rear edge of the seat bottom for moving the seat bottom between a lowered and elevated seating position; and

cam follower means, coupled between at least one of the rotatable shafts and at least one of the pivot arms of the pair of front pivot arms and the pair of rear pivot arms, for coupling rotation of the pair of front pivot arms and the pair of rear pivot arms to rotation of the rotatable shaft to move the rigid members between the first and second positions.

16. The seat of claim 12 further comprising:

means, coupled to the seat bottom, for pivotally moving the seat bottom between a first lower position with respect to an underlying support surface and a second elevated seating position; and

means, coupled between the seat bottom elevating means and the rigid members, for simultaneously pivoting the rigid members between a first overlying position defining a minimum height of the seat back to a second elevated position with respect to the seat back plate defining a seat occupying seat back height as the seat bottom moves between the lowered and elevated positions.

17. The seat of claim 1 further comprising:

the seat bottom and the seat back each including a frame supporting a cushion;

the shape changing means including;

a plurality of shape changeable members coupled between the frame and a flexible sheet supporting the cushion.

18. The seat of claim 17 wherein the shape changeable members comprise:

a plurality of horizontally extending, spaced rods rotatably mounted on the frame;

a plurality of rigid members fixedly mounted on each rod at one end and pivotally connected to the flexible sheet at an opposite end; and

means, coupled between the frames of the seat back and the seat bottom, for rotating at least one of the rods concurrent with pivotal movement of the seat back with respect to the seat bottom.

19. The seat of claim 18 wherein the rotating means comprises:

a guide slot carried on the frame of the seat bottom; and

at least one of the horizontal rods on the frame of the seat back engaged with the guide slot for traversing the guide slot during pivotal movement of the seat back with respect to the seat bottom.

20. The seat of claim 17 further comprising:

means for pivotally moving the seat bottom between a first lowered position with respect to an underlying support surface and a second elevated, seating position;

means for pivotally connecting the seat back to the seat bottom about a pivot axis; and

means, for imparting pivotal movement between the seat back and the seat bottom concurrent with movement of the seat bottom between the lowered and elevated positions.

21. The seat of claim 20 further comprising:

power drive means, coupled to the seat bottom moving means, for powering movement of the seat bottom between the first lowered position and the second elevated, seating position.

22. The seat of claim 17 further comprising:

a plurality of resilient members coupled at one end to the flexible sheet and at another end to one of a plurality of vertically extending drive rods;

a plurality of support rods pivotally connected at one end to a transverse rod carried on the seat bottom frame and at a second end to the flexible sheet; and

the mounting axis of the one end of the transverse rod spaced from the pivot axis of the seat back relative to the seat bottom wherein pivotal movement of the seat back relative to the seat bottom causes the support rods to pivot about an axis of the transverse rods to vary the distance between the ends of the resilient members to change the shape of the resilient members between a generally planar shape when the seat back is disposed in close proximity to the seat bottom and an arcuate shape when the seat back is in the fully elevated, seating position.

23. The seat of claim 22 further comprising:

drive means, responsive to pivotal movement of the seat back relative to the seat bottom and coupled to the drive rods, for bidirectionally moving the drive rods as the seat back pivots relative to the seat bottom to pivot the support rods between a lowered position with respect to the frame and an angularly spaced, outwardly extending position.

24. The seat of claim 23 wherein the drive means comprises:

gear means, coupled to the seat bottom and the seat back and the drive means, for linearly moving the drive means upon rotation of the seat back relative to the seat bottom.

25. The seat of claim 22 further comprising:

linkage means for pivotally moving the seat bottom between a first position in close proximity to the underlying support surface and a second elevated seating position; and

means, coupled between the seat bottom moving means and the shape changing means, for concurrently moving the seat bottom between the lowered and elevated positions while the seat back is pivoted relative to the seat bottom.

26. The seat of claim 25 further comprising:

latch means for latching the linkage means in the elevated position.

27. The seat of claim 25 further comprising:

a portable carrier carrying the linkage means.

28. The seat of claim 1 wherein the shape changing means comprises:

a seat back frame in the seat back;

a flexible sheet supporting a seat back cushion;

means for fixedly connecting a lower end of the flexible sheet to a seat bottom frame in the seat bottom;

a plurality of pivotal support members pivotally mounted at one end on the seat back frame and movably coupled at an opposed end to the flexible sheet, the plurality of support members pivoting from a first position generally in close proximity to the seat back frame when the seat back is in the first position overlaying the seat bottom and an outwardly extending position with respect to the seat back frame when the seat back is in the second position with respect to the seat bottom; and

the lower end of the flexible sheet connected to the seat bottom frame spaced from a pivot axis of the seat back with respect to the seat bottom wherein the flexible sheet changes from a generally planar shape when the seat back overlays the seat bottom to an arcuate shape when the seat back is in the elevated position.

29. The seat of claim 28 wherein the support members are arranged in a plurality of rows between the lower and upper ends of the seat back.

30. The seat of claim 29 wherein the support members in each of the plurality of rows of support member vary in length from the lower end to the upper end of the seat back.

31. The seat of claim 29 further comprising:

linkage means, coupled to the seat bottom frame, for pivotally moving the seat bottom between a first lowered position overlaying an underlying support surface and a second elevated, seating position; and

means for coupling the linkage means with the seat back such that pivotal movement of the seat back relative to the seat bottom operates the seat bottom moving means to concurrently move the seat bottom between the lowered and elevated positions.

32. The seat of claim 31 further comprising:

the seat bottom having a pair of side frame members and front and rear crossbars extending between opposite ends of the side frame members;

the front crossbar rotatably connected to the side frame members;

an intermediate crossbar spaced from the front crossbar and fixedly connected to the side frame members; and

a flexible member fixedly connected at opposite ends to the front crossbar and the intermediate crossbar, the flexible member having an upwardly extending curvature when the seat back is in the elevated position relative to the seat bottom to support a thigh of a seat occupant, the flexible member moving to a generally planar shape through rotation of the front crossbar during pivotal movement of the seat back to a lowered position overlaying the seat bottom.

33. The seat of claim 31 further comprising:

latch means, adapted to be mounted on a support surface underlying the seat bottom and connected to the seat bottom, for latching the seat in at least one of the elevated and lowered positions.

34. The seat of claim 33 wherein the latch means comprises:

the linkage means including a front linkage and a rear linkage respectively coupled to a front edge and a rear edge of the seat bottom;

a support bracket adapted to be mounted on the support surface and rotatably receiving the rear linkage;

a latch pin carried on the bracket;

a latch carried by the rear linkage for fixedly engaging the latch pin when the seat back is in the elevated, seating position; and

release means, carried on the seat, and coupled to the latch, for disengaging the latch from the latch pin.

35. The seat of claim 34 wherein the latch means further comprises:

a front bracket disposed adjacent the front linkage;

a front latch carried on the front bracket;

the latch pin carried on the seat back and positioned to engage the latch when the seat back is in the fully lowered position relative to the seat bottom and the seat bottom is in the first lowered position to latch the seat back and the seat bottom.

36. The seat of claim 33 further comprising:

a pivotal handle carried on the seat back;

a connector member, coupled to the handle at one end and to a rear latch at another end for disengaging the rear latch from the latch pin upon rotation of the handle.

37. The seat of claim 31 wherein the coupling means comprises:

the linkage means including a link member fixedly mounted on the seat back; and

wherein

rotation of the seat back relative to the seat bottom rotates the link member to operate the linkage means to concurrently move the seat bottom between the lowered and elevated positions.

38. The seat of claim 28 further comprising:

linkage means for pivotally moving the seat bottom between a first lowered position with respect to an underlying support surface and a second, elevated, seating position; and

means, coupled between the linkage means and the shape changing means, for simultaneously operating the shape changing means for changing the shape of at least one of the seat bottom and the seat back during movement of the seat bottom between first and second positions.

39. The seat of claim 38 wherein the means for pivotally moving the seat bottom between the lowered and elevated positions comprises:

a pivotal linkage coupled to the seat bottom frame; and

a carrier pivotally supporting the linkage.

40. The seat of claim 39 further comprising:

the carrier adapted for releasible locking mounting in a cavity formed in a seat support surface.

41. The seat of claim 1 further comprising:

means for pivotally moving the seat bottom between the lowered and elevated positions; and

a carrier pivotally supporting the linkage.

42. The seat of claim 41 wherein:

the carrier adapted for releasible locking mounting in a cavity formed in a seat support.

43. The seat of claim 1 further comprising:

linkage means, coupled to a seat bottom frame supporting a seat bottom cushion, for pivotally moving the seat bottom between a first lowered position overlaying an underlying support surface and a second elevated, seating position; and

means for coupling the linkage means with the seat back such that pivotal movement of the seat back relative to the seat bottom operates the seat bottom moving means to concurrently move the seat bottom between the lowered and elevated positions.

44. A seat comprising:

a seat bottom;

a seat back pivotally coupled to the seat bottom for movement between a first position overlaying the seat bottom and a second, elevated, stationary position angularly deployed upright with respect to the seat bottom; and

shape changing means, coupled to at least one of the seat bottom and the seat back, for changing the shape of the at least one of the seat bottom and the seat back as the seat back moves between the first and second positions to minimize the overall height of the seat back and the seat bottom when the seat back is in the second position overlaying the seat bottom;

the seat bottom including;

a pair of side frame members and front and rear crossbars extending between opposite ends of the side frame members;

the front crossbar rotatably connected to the side frame members;

an intermediate crossbar spaced from the front crossbar and fixedly connected to the side frame members; and

a flexible member fixedly connected at opposite ends to the front crossbar and the intermediate crossbar, the flexible member having an upwardly extending curvature when the seat back is in the elevated position relative to the seat bottom to support a thigh of a seat occupant, the flexible member moving to a generally planar shape through rotation of the front crossbar during pivotal movement of the seat back to a lowered position overlaying the seat bottom.

45. A seat comprising:

a seat bottom;

a seat back pivotally coupled to the seat bottom for movement between a first storage position overlaying the seat bottom and a second, elevated, upright, occupant seating position angularly deployed with respect to the seat bottom;

linkage means, coupled to the seat bottom, for pivotally moving the seat bottom between a first position in close proximity to an underlying seat support surface and a second, upright seating position with respect to the underlying support surface;

shape changing means, coupled to at least one of the seat bottom and the seat back and to the linkage means, for changing the shape of the at least one of the seat bottom and the seat back substantially continuously as the seat back moves between the first and second positions to minimize the overall height of the seat back and the seat bottom when the seat back is in the second position overlaying the seat bottom; and

the seat back and the linkage means operably coupled wherein pivotal movement of the seat back with respect to the seat bottom operates the seat bottom moving means to concurrently move the seat bottom between the first and second positions.

46. The seat of claim 45 wherein the shape changing means comprises:

a plurality of rigid support members pivotally mounted below the a seat bottom cushion;

means for rotating the support members between a first lowered position and a second extended position; and

resilient means, extending between outer ends of the support members, for resiliently supporting the seat bottom cushion.

47. The seat of claim 46 further comprising:

means, coupled between the moving means and the support members, for simultaneously moving the support members between the first and second positions during movement of the seat bottom between first and second positions.

48. The seat of claim 45 further comprising:

a plurality of vertically spaced rows of the rigid members pivotally mounted on the seat back plate.

49. The seat of claim 48 wherein the length of the rigid members varies from a bottom edge to an upper edge of the seat back.

50. The seat of claim 45 further comprising:

each row of rigid members are fixedly mounted on a shaft rotatably disposed with respect to the seat back plate;

resilient means, extending between outer ends of the rigid members, for resiliently supporting a seat bottom cushion;

a pair of front pivot arms pivotally coupled to an underlying support surface and a front edge of the seat bottom and a pair of rear pivot arms pivotally coupled between the underlying support surface and a rear edge of the seat bottom for moving the seat bottom between a lowered and elevated seating position; and

cam follower means, coupled between at least one of the rotatable shafts and at least one of the pivot arms of the pair of front pivot arms and the pair of rear pivot arms, for coupling rotation of the pair of front pivot arms and the pair of rear pivot arms to rotation of the shaft to move the rigid members between the first and second positions.

51. The seat of claim 45 wherein the shape changing means comprises:

a seat back frame;

a flexible sheet supporting a seat back cushion;

means for connecting a lower end of the flexible sheet to a seat bottom frame;

a plurality of pivotal support members each pivotally mounted at one end on the seat back frame and movably coupled at an opposed end to the flexible sheet, the plurality of support members pivoting from a first position generally in close proximity to the seat back frame when the seat back is in the first position overlaying the seat bottom and a second outwardly extending, angular position with respect to the seat back frame when the seat back is in the second position with respect to the seat bottom; and

the lower end of the flexible sheet connected to the seat bottom frame spaced from a pivot axis of the seat back with respect to the seat bottom wherein the flexible sheet changes from a generally planar shape when the seat back overlays the seat bottom to an arcuate shape when the seat back is in the elevated position.

52. The seat of claim 45 further comprising:

pivoting means, adapted to be movably connected to an underlying seat support surface, for pivoting the seat bottom between an elevated seating position spaced to an underlying seat support surface and a lowered position in proximity with the underlying seat support surface; and

means, connected to the pivoting means and the seat back, for operating the pivoting means concurrently with pivoting movement of the seat back with respect to the seat bottom wherein the seat bottom is in the lowered position when the seat back is disposed in a close overlaying position with respect to the seat bottom, and the seat bottom is in the elevated position when the seat back is pivoted to an elevated, angularly upright position with respect to the seat bottom.

53. The seat of claim 52 wherein the pivoting means comprises:

first and second linkages each having front and rear pivot arms pivotally connected to front and rear edges, respectively, of the seat bottom frame; and

a control link pivotally connected to the front and rear pivot arms of each of the first and second linkages.

54. The seat of claim 53 further comprising:

a receptacle having a pair of open ended extensions extending from one end;

the first and second linkages mounted substantially completely within the receptacle and the extensions when the seat bottom is in the lowered position.

55. The seat of claim 53 further comprising:

counterbalance means connected to the front and rear pivot arms of each of the first and second linkages.

56. The seat of claim 55 further comprising:

means for powering the pivotal movement of the first and second linkages between the lowered and elevated positions.

57. The seat of claim 53 further comprising:

first and second carriers, each of the second linkages pivotally mounted in the first and second carriers, the carriers adapted for releasible latching in cavities in a vehicle.

58. The seat of claim 57 further comprising:

a first latch pin adapted to be mounted on a vehicle body;

a second latch pin mounted on the carrier;

means, formed on each of the first and second carriers, for releasible engagement with the first latch pin to releasably mount each of the first and second carriers in the receptacle;

a latch member, carried by each of the first and second linkages, for releasible engagement with the second latch pin to latch the first and second linkages in the first and second carriers.

59. The seat of claim 52 further comprising:

a shaft rotatably carried on the seat back plate;

a pair of front pivot arms pivotally coupled to an underlying support surface and a front edge of the seat bottom and a pair of rear pivot arms pivotally coupled between the underlying support surface and a rear edge of the seat bottom for moving the seat bottom between a lowered and elevated seating position; and

cam follower means, coupled between the rotatable shaft and at least one of the pivot arms of the pair of front pivot arms and the pair of rear pivot arms, for coupling rotation of the pair of front pivot arms and the pair of rear pivot arms to rotation of the rotatable shaft to operate concurrently, pivot the seat back relative to the seat bottom with movement of the seat bottom between the lowered and elevated positions.

60. The seat of claim 59 further comprising:

at least one horizontally extending rod rotatably mounted on a frame of the seat back; and

means, coupled between the seat back and the seat bottom, for rotating at least the rod concurrent with pivotal movement of the seat back with respect to the seat bottom.

61. The seat of claim 60 wherein the rotating means comprises:

a guide slot carried on a frame of the seat bottom; and

the horizontal rod on the frame of the seat back engaged with the guide slot for traversing the guide slot during pivotal movement of the seat back with respect to the seat bottom.

62. The seat of claim 52 wherein the operating means comprises:

linkage means including a link member mounted on the seat back; and

wherein

rotation of the seat back relative to the seat bottom rotates the link member to operate the linkage means to concurrently move the seat bottom between the lowered and elevated positions.

63. A seat comprising:

a seat bottom;

a seat back pivotally coupled to the seat bottom between a first storage position overlaying the seat bottom and a second elevated, upright, occupant seating position angularly deployed with respect to the seat bottom; and

means, connected between the seat back and the seat bottom, for changing the thickness of at least one of the seat back and the seat bottom substantially continuously as the seat back moves between the first and second positions to reduce the total thickness of the seat back and the seat bottom when the seat back is in the second position overlaying the seat bottom.

64. A seat comprising:

a seat bottom;

a seat back pivotally coupled to the seat bottom for movement between a first storage position overlaying the seat bottom and a second elevated, occupant seating stationary position, angularly disposed upright with respect to the seat bottom;

a flexible sheet supporting a seat back cushion, the flexible sheet mounted in the seat back;

a plurality of shape changing members movably connected to the flexible sheet and the seat back for changing the shape of the flexible sheet relative to the seat back as the seat back pivots relative to the seat bottom to reduce the overall thickness of the seat back when the seat back is in the first position overlaying the seat bottom; and

a lower end of the flexible sheet connected to the seat bottom at a position spaced from a pivot axis of the seat back with respect to the seat bottom wherein the shape changing members change the shape of the flexible sheet from a generally planar shape relative to the seat back when the seat back overlays the seat bottom in the first position to an arcuate shape relative to the seat back when the seat back is in the second position.

65. A seat comprising:

a seat bottom;

a seat back having a flexible sheet and a seat back frame, the seat back frame pivotally coupled to the seat bottom for movement between a first storage position overlaying the seat bottom and a second elevated, upright, occupant seating position angularly disposed with respect to the seat bottom;

the flexible sheet supporting a seat back cushion, the seat back cushion having a first exterior surface spaced from the flexible sheet, the first exterior surface of the seat back cushion having a nominal, occupant seating profile when the seat back is in the second position;

a plurality of shape changing members movably connected to the flexible sheet and the seat back frame for changing the shape of the flexible sheet relative to the seat back as the seat back pivots relative to the seat bottom; and

a lower end of the flexible sheet connected to the seat bottom at a position spaced from a pivot axis of the seat back with respect to the seat bottom wherein the shape changing members change the shape of the flexible sheet substantially continuously from the nominal profile shape when the seat back is in the second position to a generally planar shape adjacent to the seat back frame when the seat back is in the first position to modify the nominal profile of the seat back cushion to a second profile of reduced thickness relative to the seat back frame.

66. The seat of claim 65 wherein:

the shape changing means comprise a plurality of fingers arranged in a plurality of laterally extending rows on the seat back frame; and

the fingers in each row of fingers varying in length from a top row to a bottom row to form the flexible sheet and the first exterior surface of the seat back cushion into the nominal profile when the seat back is in the second position.

67. The seat of claim 66 wherein the fingers in the rows of fingers vary in length from shorter length fingers in a row adjacent the top of the seat back to longer length fingers in a row spaced from the bottom of the seat back frame.