Minimal exposure posterior spinal interbody instrumentation and technique

• US 6,200,322 B1
• Filed: 08/13/1999
• Issued: 03/13/2001
• Est. Priority Date: 08/13/1999
• Status: Expired due to Term

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: SDGI Holdings Incorporated (Medtronic Plc)
• Inventors: Boyd, Lawrence M., Branch, Charles L., Ray, Eddie F. III
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US09/373,835
• Time in Patent Office: 578 Days
• Field of Search: 606/61, 606/72, 606/80, 606/96, 606/98, 606/99, 606/104, 128/898, 623/16.11, 623/17.11
• US Class Current: 606/96
• CPC Class Codes: A61B 17/1757 for the spine
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4603 for insertion or extraction of endoprosthetic joints or of accessories thereof
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/30224 cylindrical
• CPC Class Codes: A61F 2002/30774 internally-threaded
• CPC Class Codes: A61F 2002/30777 Oblong apertures
• CPC Class Codes: A61F 2002/30797 internally-threaded
• CPC Class Codes: A61F 2002/30866 Rounded threads
• CPC Class Codes: A61F 2002/4627 with linear motion along or rotating motion about the instrument axis or the implantation direction, e.g. telescopic, along a guiding rod, screwing inside the instrument
• CPC Class Codes: A61F 2002/4687 Mechanical guides for implantation instruments
• CPC Class Codes: A61F 2230/0069 cylindrical

Abstract

A surgical method for preparing a site for implantation of a spinal implant into a disc space in which the disc space is first distracted by a novel stepped distractor, followed by insertion of a novel guide sleeve including a proximal portion having an uninterrupted side wall and a distal portion having a side wall defining a longitudinal opening extending along its entire length. The guide sleeve is seated adjacent the disc space with the longitudinal opening positioned opposite the dural region of the spine to provide a working channel to the disc space. A cutting tool is then inserted through the guide sleeve to remove tissue and bone laterally extending into the interior of the guide sleeve through the longitudinal opening, but only as much as necessary for passage of the spinal implant. In a further embodiment, a protective barrier, including a pair of overlapping, flexible leaf members, is operably attached to the inside surface of the guide sleeve and positioned across the longitudinal opening to separate the inner region of the guide sleeve from the outer surgical environment.

Claims

1. A guide used in conjunction with the preparation of a vertebral body for spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a body;

said body defining a first longitudinal passage having a first transverse cross sectional area;

said body also defining a second longitudinal passage having a second transverse cross sectional area, said second longitudinal passage in communication with said first longitudinal passage, said second transverse cross sectional area being less than said first transverse cross sectional area; and

said sleeve is positionable adjacent the vertebral body to allow removal of vertebral tissue laterally adjacent said second longitudinal passage by an axially displacable cutting tool extending through said first longitudinal passage.

2. The guide of claim 1 wherein said first longitudinal passage is sized to guide said cutting tool generally along said longitudinal axis.

3. The guide of claim 1 wherein said first transverse cross sectional area is generally circular.

4. The guide of claim 1 wherein said second transverse cross sectional area is partially circular.

5. A guide used in conjunction with the preparation of a vertebral body for spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a cylindrical side wall;

said side wall including a circumferentially uninterrupted portion defining a first longitudinal passage having a diameter;

said side wall also including a circumferentially interrupted portion defining a second longitudinal passage having a maximum width, said width being less than said diameter; and

wherein said sleeve is positionable adjacent the vertebral body to allow removal of vertebral tissue laterally adjacent said second longitudinal passage by an axially displacable cutting tool extending through said first longitudinal passage.

6. The guide of claim 5 wherein said diameter of said first longitudinal passage being sized to guide said cutting tool generally along said longitudinal axis.

7. The guide of claim 5 wherein a spinal implant is guidable through said sleeve generally along said longitudinal axis, the implant having an outer diameter substantially equal to said diameter of said first longitudinal passage.

8. A guide used in conjunction with the preparation of a vertebral body for spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a proximal portion and an opposing distal portion, said proximal portion having a continuous side wall, said distal portion having a side wall defining an opening extending longitudinally from a distal end of said sleeve toward said proximal portion, said distal portion being positionable adjacent the vertebral body with vertebral tissue extending transversely into said opening.

9. The guide of claim 8 wherein said sleeve includes an elongated flange projecting from said distal end and positioned generally opposite said opening.

10. The guide of claim 9 therein said flange is configured to be slidably received within the disc space between two adjacent vertebrae to maintain a predetermined spacing between said vertebrae.

11. The guide of claim 10 wherein said sleeve includes at least two engagement members extending longitudinally from said distal end.

12. The guide of claim 11 wherein said engagement members are spiked protrusions.

13. The guide of claim 8 wherein said distal portion defines an interior, said opening being in communication with said interior with vertebral tissue extending transversely through said opening and into said interior, the vertebral tissue within said interior being removable by an axially displacable cutting tool.

14. A guide used in conjunction with spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a proximal portion and an opposing distal portion, said proximal portion having a continuous side wall, said distal portion having a side wall defining an opening extending longitudinally from a distal end of said sleeve toward said proximal portion, said sleeve including a protective barrier positioned across at least a portion of said opening.

15. The guide of claim 14 wherein said protective barrier includes at least one flexible leaf member operably attached to said sleeve.

16. The guide of claim 15 wherein said protective barrier includes a pair of overlapping, flexible leaf members operably attached to said sleeve.

17. The guide of claim 14 wherein said protective barrier is metallic.

18. A guide used in conjunction with spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a proximal portion and an opposing distal portion, said proximal portion having an uninterrupted side wall, said distal portion having a side wall defining an opening extending longitudinally along the entire length of said distal portion, said sleeve including a barrier means positioned across said opening for separating an inner region of said sleeve from the outer environment; and

retention means for retaining adjacent vertebra in position relative to said sleeve.

19. A guide used in conjunction with the preparation of a vertebral body for spinal surgery comprising:

a sleeve defining a longitudinal axis and having a cylindrical side wall;

said side wall including a circumferentially uninterrupted portion; and

said side wall also including a circumferentially interrupted portion defining an opening extending longitudinally from a distal end of said circumferentially interrupted portion toward said circumferentially uninterrupted portion, said circumferentially interrupted being positionable adjacent the vertebral body with vertebral tissue extending transversely into said opening.

20. The guide of claim 19 wherein said opening extends across greater than about 30 degrees of the overall circumference of said circumferentially interrupted portion.

21. The guide of claim 19 wherein said opening extends across less than about 180 degrees of the overall circumference of said circumferentially interrupted portion.

22. The guide of claim 19 wherein said opening extends across a range of about 30 degrees to 180 degrees of the overall circumference of said circumferentially interrupted portion.

23. The guide of claim 22 wherein said opening extends across about 90 degrees of the overall circumference of said circumferentially interrupted portion.

24. The guide of claim 19 wherein said sleeve is used to guide a spinal implant generally along the longitudinal axis, said circumferentially interrupted portion having an inner diameter, the implant having a maximum outer diameter substantially equal to said inner diameter.

25. The guide of claim 24 wherein said spinal implant is a cylindrically shaped bone dowel.

26. The guide of claim 19 wherein said circumferentially interrupted portion defines an interior, said opening being in communication with said interior with vertebral tissue extending transversely through said opening and into said interior, the vertebral tissue within said interior being removable by an axially displacable cutting tool.

32. The guide of claim 22 wherein said inner guiding surface is configured to guide surgical tools through said sleeve generally along said longitudinal axis.

27. A guide used in conjunction with the preparation of a vertebral body for spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a guiding portion defining an uninterrupted inner guiding surface and a protecting portion including a protective side wall defining an opening extending longitudinally from a distal end of said protecting portion toward said guiding portion, said protecting portion being positioned adjacent the vertebral body with vertebral tissue extending transversely into said opening.

28. The guide of claim 27 wherein said protecting portion includes an elongated flange projecting from said distal end in a longitudinal direction and positioned generally opposite said opening.

29. The guide of claim 28 wherein said flange is configured to be slidably received within a disc space between two adjacent vertebrae to maintain a predetermined spacing between said vertebrae.

30. The guide of claim 27 wherein said protecting portion includes at least two engagement members projecting from said distal end in a longitudinal direction for anchoring said sleeve to vertebral bone.

31. The guide of claim 30 wherein said engagement members are spiked protrusions.

33. The guide of claim 27 wherein said protective side wall is positioned adjacent the dural region of the spine.

34. The guide of claim 27 wherein said sleeve is used to guide a spinal implant generally along the longitudinal axis, said protective side wall having an inner diameter, the implant having an outer diameter substantially equal to said inner diameter.

35. A system for lateral removal of tissue in preparation for spinal surgery, comprising:

a sleeve defining a longitudinal axis and having a side wall, said side wall defining a first longitudinal passage and a second longitudinal passage; and

a cutting tool sized to be received within said first longitudinal passage and having a cutting end for removal of tissue laterally adjacent said second longitudinal passage when said cutting end is axially displaced generally along said longitudinal axis.

36. The system of claim 35 wherein said cutting tool is a rotary cutting tool.

37. The system of claim 36 wherein said rotary cutting tool is a trephine.

38. The system of claim 36 wherein said first longitudinal passage has a generally circular cross section and is sized to receive and guide said rotary cutting tool through said sleeve generally along said longitudinal axis.

39. The system of claim 38 wherein said rotary cutting tool is a trephine.

40. The system of claim 35 further including a spinal distractor having a leading portion and a trailing portion, said trailing portion having an outer diameter sized to be slidably received within said first longitudinal passage, said leading portion having a reduced outer cross section relative to said trailing portion.

41. A guide used in conjunction with spinal surgery comprising:

a sleeve having a cylindrical side wall;

said side wall including a circumferentially uninterrupted portion, said side wall also including a circumferentially interrupted portion defining an opening extending along the entire length of said circumferentially interrupted portion;

an elongated flange projecting from the end of said circumferentially interrupted portion and positioned generally opposite said opening; and

a protective barrier positioned across said opening.

42. The guide of claim 41 wherein said protective barrier includes at least one flexible leaf member operably attached to said sleeve.

43. The guide of claim 42 wherein said protective barrier includes a pair of overlapping, flexible leaf members operably attached to said side wall.

44. The guide of claim 41 wherein said protective barrier is metallic.

45. A guide sleeve for placement of a spinal implant within a disc space between an upper vertebral surface and a lower vertebral surface, comprising:

a proximal portion extending along a longitudinal axis and having an uninterrupted side wall;

a distal portion extending along said longitudinal axis and having a side wall defining an interior sized to receive the spinal implant therethrough, said side wall defining an opening extending in a longitudinal direction from a distal end of said distal portion toward said proximal portion and in communication with said interior, said opening being positioned adjacent a lateral vertebral surface with vertebral tissue extending transversely into said opening; and

a distracting portion comprising an elongated flange projecting from said distal end in a longitudinal direction and having a height corresponding to said disc space, said flange projecting between said upper and lower vertebral surface to maintain distraction of said disc space.

46. The guide sleeve of claim 45 wherein said side wall is a partial cylinder defining an inner diameter, the spinal implant having an outer diameter substantially equal to said inner diameter.

47. The guide sleeve of claim 45 wherein said opening is positioned generally opposite the dural region of the spine.

48. A surgical method for implanting a spinal implant into a disc space between an upper and a lower vertebra, comprising:

providing a boring tool and a guide sleeve defining a longitudinal axis and having a proximal portion and an opposing distal portion, said proximal portion having an uninterrupted side wall, said distal portion having a side wall defining an opening extending in a longitudinal direction from a distal end of said sleeve toward said proximal portion;

positioning the distal portion adjacent a vertebral body with vertebral tissue extending transversely into the opening;

inserting the boring tool through the guide sleeve and forming an implant bore within the disc space;

removing the boring tool from the guide sleeve;

inserting a spinal implant through the guide sleeve and implanting the spinal implant into the implant bore; and

removing the guide sleeve.

49. The surgical method of claim 48 wherein the opening is in communication with an interior of said distal portion of said guide sleeve;

and

further including inserting a cutting tool through the guide sleeve and removing vertebral tissue extending into the interior of the guide sleeve prior to forming the implant bore.

50. The surgical method of claim 48 further including inserting a tapping tool through the guide sleeve to tap a female thread within the implant bore prior to inserting and implanting the spinal implant.

51. The surgical method of claim 48 including positioning a protective barrier across the opening.

52. The surgical method of claim 51 further including expanding the protective barrier during the inserting of the boring tool or spinal implant.

53. The surgical method of claim 48 wherein the guide sleeve has at least two engagement members projecting from the distal end of the distal portion, and wherein the surgical method further includes anchoring at least one of the engagement members into each of the upper and lower vertebra.

54. The surgical method of claim 48 wherein the guide sleeve has an elongated flange projecting from the distal end of the distal portion, the flange having a width approximately equal to the predetermined spacing between the upper and lower vertebrae and positioned generally opposite the opening, and wherein the surgical method further includes positioning the flange between the upper and lower vertebrae.

55. The surgical method of claim 48 wherein the side wall of the distal portion has an inner diameter, the spinal implant having an outer diameter substantially equal to the inner diameter.

56. The surgical method of claim 48 wherein said opening is positioned generally opposite the dural region of the spine.

57. The surgical method of claim 48 further comprising:

providing a spinal distractor;

inserting the distractor into the disc space to spread apart the upper and lower vertebra to a predetermined spacing;

placing the guide sleeve over the distractor with the opening positioned generally opposite the dural region of the spine; and

extracting the distractor from the disc space prior to inserting the boring tool.

58. The surgical method of claim 57 wherein the spinal distractor includes a leading portion and a trailing portion, the trailing portion having an outer diameter slightly less than the inner diameter of the proximal portion of the guide sleeve, the leading portion having a reduced outer cross section relative to the trailing portion.

59. A surgical method for preparing an upper and lower vertebra for implantation of a spinal implant into the disc space, comprising:

providing a cutting tool and a guide sleeve defining a longitudinal axis and having a proximal portion and an opposing distal portion, said proximal portion having an uninterrupted side wall, said distal portion having a side wall defining an interior and an opening extending in a longitudinal direction from a distal end of the sleeve toward the proximal portion and in communication the interior;

positioning the distal portion adjacent a vertebral body with vertebral tissue extending transversely thorough the opening and into the interior of the distal portion; and

inserting the cutting tool through the guide sleeve to remove the vertebral tissue extending into the interior of the distal portion.

60. The surgical method of claim 59 wherein the tissue extending into the interior of the distal portion is vertebral bone.

61. The surgical method of claim 60 wherein the vertebral bone is facet material.

62. The surgical method of claim 59 wherein the removing of the vertebral tissue extending into the interior of the distal portion includes the removal of vertebral bone from both the upper and lower vertebrae.

63. The surgical method of claim 60 wherein the vertebral bone is facet material.

64. The surgical method of claim 59 further comprising rotating the cutting tool to remove the vertebral tissue extending into the interior of the distal portion.

65. The surgical method of claim 64 wherein the rotating of the cutting tool involves trephining.

66. The surgical method of claim 64 wherein the rotating uses the uninterrupted side wall of the proximal portion of the guide sleeve to receive and guide the cutting tool through the guide sleeve generally along the longitudinal axis.

67. The surgical method of claim 59 wherein the side wall of the distal portion has an inner diameter, the cutting tool including a cutting head having an outer diameter substantially equal to the inner diameter.

68. The surgical method of claim 67 wherein the spinal implant has an outer diameter substantially equal to the inner diameter.

69. The surgical method of claim 59 wherein said opening is positioned generally opposite the dural region of the spine.

70. The surgical method of claim 59 further comprising:

providing a spinal distractor;

inserting the distractor into the disc space to spread apart the upper and lower vertebra to a predetermined spacing;

placing the guide sleeve over the distractor with the opening positioned generally opposite the dural region of the spine; and

extracting the distractor from the disc space prior to inserting the cutting tool.