Controller for power supply and method of operation thereof

• US 6,201,719 B1
• Filed: 12/22/1999
• Issued: 03/13/2001
• Est. Priority Date: 12/22/1999
• Status: Expired due to Term

• Current Assignee: ABB Power Electronics Inc. (ABB Limited)
• Original Assignee: Lucent Technologies, Inc. (Nokia Corporation)
• Inventors: He, Jin, Jacobs, Mark E.
• Primary Examiner(s): Riley, Shawn
• Application Number:
  US09/469,693
• Time in Patent Office: 447 Days
• Field of Search: 323/207, 363/17, 363/98, 363/720, 363/71, 363/136
• US Class Current: 363/72
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H02M 7/53878 by time shifting switching signals of one diagonal pair of the bridge with respect to the other diagonal pair

Abstract

A controller for a full bridge power converter having controllable switches, a method of operating the controller and a power supply employing the controller or the method. In one embodiment, the controller includes (1) a signal generator circuit designed to drive the controllable switches in a phase-shifted mode and (2) a switching network, coupled to the signal generator circuit, adapted to enable the signal generator circuit to operate the converter in an alternative one of (2a) the phase-shifted mode, wherein the controllable switches in each of first and second legs of the converter are complementarily switched, the signal generator circuit capable of adjusting a relative phase between the first and second legs and (2b) a normal mode, wherein diagonal pairs of the controllable switches are switched substantially simultaneously and at a substantially full duty cycle.

Claims

1. For use with a full bridge power converter having controllable switches, a controller, comprising:

a signal generator circuit having outputs and designed to drive said controllable switches in a phase-shifted mode; and

a switching network, coupled to said signal generator circuit, adapted to enable said signal generator circuit to operate said converter in an alternative one of;

said phase-shifted mode, wherein said switching network is configured to couple each of said outputs to a corresponding one of said controllable switches, said controllable switches in each of first and second legs of said converter being complementarily switched, said signal generator circuit capable of adjusting a relative phase between said first and second legs; and

a normal mode, wherein said switching network is configured to couple only one pair of said outputs to said controllable switches, diagonal pairs of said controllable switches being switched substantially simultaneously and at a substantially full duty cycle.

2. The controller as recited in claim 1 wherein said signal generator circuit is embodied in an integrated circuit.

3. The controller as recited in claim 1 wherein said outputs are pulse-width modulated outputs employable to drive respective ones of said controllable switches.

4. The controller as recited in claim 1 wherein said switching network comprises at least one bi-directional switch.

5. The controller as recited in claim 1 wherein said converter is operated in said phase-shifted mode during start-up.

6. The controller as recited in claim 1 wherein said converter is operated in said phase-shifted mode during a fault condition.

7. The controller as recited in claim 1 further comprising at least one gate drive transformer coupled between said signal generator circuit and one of said controllable switches.

8. For use with a full bridge power converter having controllable switches, a method of controlling said controllable switches, comprising:

employing a signal generator circuit having outputs and designed to drive said controllable switches in a phase-shifted mode; and

enabling said signal generator circuit to operate said converter in an alternative one of;

said phase-shifted mode, wherein each of said outputs are coupled to a corresponding one of said controllable switches, said controllable switches in each of first and second legs of said converter being complementarily switched, said signal generator circuit capable of adjusting a relative phase between said first and second legs; and

a normal mode, wherein only one pair of said outputs is coupled to said controllable switches, diagonal pairs of said controllable switches being switched substantially simultaneously and at a substantially full duty cycle.

9. The method as recited in claim 8 wherein said signal generator circuit is embodied in an integrated circuit.

10. The method as recited in claim 8 wherein said outputs are pulse-width modulated outputs employable to drive respective ones of said controllable switches.

11. The method as recited in claim 8 wherein said enabling is performed by switching network comprising at least one bi-directional switch.

12. The method as recited in claim 8 wherein said converter is operated in said phase-shifted mode during start-up.

13. The method as recited in claim 8 wherein said converter is operated in said phase-shifted mode during a fault condition.

14. The method as recited in claim 8 further comprising coupling at least one gate drive transformer between said signal generator circuit and one of said controllable switches.

15. A power supply, comprising:

a full bridge inverter having controllable switches;

an isolation transformer having a primary winding coupled to said full bridge inverter;

a rectifier coupled to a secondary winding of said isolation transformer; and

a controller, including;

a signal generator circuit having outputs and designed to drive said controllable switches in a phase-shifted mode, and

a switching network, coupled to said signal generator circuit, adapted to enable said signal generator circuit to operate said inverter in an alternative one of;

said phase-shifted mode, wherein said switching network is configured to couple each of said outputs to a corresponding one of said controllable switches, said controllable switches in each of first and second legs of said inverter being complementarily switched, said signal generator circuit capable of adjusting a relative phase between said first and second legs, and

a normal mode, wherein said switching network is configured to couple only one pair of said outputs to said controllable switches, diagonal pairs of said controllable switches being switched substantially simultaneously and at a substantially full duty cycle.

16. The power supply as recited in claim 15 wherein said signal generator circuit is embodied in an integrated circuit.

17. The power supply as recited in claim 15 wherein said outputs are pulse-width modulated outputs employable to drive respective ones of said controllable switches.

18. The power supply as recited in claim 15 wherein said switching network comprises at least one bi-directional switch.

19. The power supply as recited in claim 15 wherein said inverter is operated in said phase-shifted mode during start-up.

20. The power supply as recited in claim 15 wherein said inverter is operated in said phase-shifted mode during a fault condition.

21. The power supply as recited in claim 15 wherein said controller further comprises at least one gate drive transformer coupled between said signal generator circuit and one of said controllable switches.