Wiring method and apparatus for distributed control network

• US 6,201,995 B1
• Filed: 02/12/1999
• Issued: 03/13/2001
• Est. Priority Date: 05/09/1997
• Status: Expired due to Term

• Current Assignee: I/O Controls Corporation
• Original Assignee: I/O Controls Corporation
• Inventors: Ying, Jeffrey
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Garland, Steven R.
• Application Number:
  US09/249,408
• Time in Patent Office: 760 Days
• Field of Search: 700/3, 700/79, 700/82, 700/2, 700/9, 700/19-21, 370/216, 370/221, 370/222-224, 370/242, 370/245, 370/249, 370/408, 370/404-406, 709/208, 709/209, 710/100, 710/110, 710/128
• US Class Current: 700/3
• CPC Class Codes: H04L 12/10 Current supply arrangements
• CPC Class Codes: H04L 12/423 with centralised control, e.g. polling

Abstract

A multi-tier, master-slave control network having multiple buses comprises a master node and a plurality of slave nodes operating over each of the multiple buses. Each master node comprises a downlink transceiver, and each slave node comprises an uplink transceiver. All of the nodes in the control network are connected in a continuous loop configuration with each segment of the loop comprising a cable connector of either a first type (feed thru) or a second type (crossover). Each cable connector comprises a pair of signal wires for each bus. The type of cable connector between any two adjacent nodes in the loop is related according to which of the uplink or downlink transceiver should be connected to which bus.

Claims

1. A multi-tier control network, comprising:

a first common bus;

a first-tier master node having a first-tier master node uplink transceiver and a first-tier master node downlink transceiver, said first tier master node downlink transceiver connected to said first common bus;

a plurality of first-tier slave nodes electrically connected to said first common bus in a loop configuration;

a second common bus, said second common bus connected to at least one of said first-tier slave nodes which functions as the second-tier master node with respect to the second common bus; and

a plurality of second-tier slave nodes electrically connected to said second common bus in a loop configuration;

wherein the first-tier master node uplink transceiver is connected to said second common bus.

2. The multi-tier control network of claim 1, wherein at least one of said first-tier slave nodes is capable of substituting itself for the first-tier master node upon failure of the first-tier master node.

3. The multi-tier control network of claim 2, wherein at least one of said second-tier slave nodes is capable of substituting itself for the second-tier master node upon failure of the second-tier master node.

4. The multi-tier network of claim 2, wherein said at least one first-tier slave node capable of substituting itself for the first-tier master node is the second-tier master node, and wherein said second-tier master node combines the first common bus and the second common bus into a single common bus when said second-tier master node substitutes itself as first-tier master node.

5. The multi-tier network of claim 1, wherein said first-tier master node, said first-tier slave nodes and said second-tier slave nodes are physically connected in a single loop.

6. The multi-tier network of claim 5, wherein said single loop comprises physical signal lines for both said first common bus and said second common bus.

7. The multi-tier network of claim 6, wherein each of said first-tier master node, said first-tier slave nodes and said second-tier slave nodes each comprise an uplink transceiver and a downlink transceiver, wherein the physical signal lines for the first common bus and the second common bus are connected in a feed-through path for nodes of the same tier and are connected in a cross-over path for nodes of different tiers.

8. A method of connecting nodes in a control network, comprising the steps of:

electrically connecting a plurality of first-tier slave nodes to a first common bus in a loop configuration;

connecting at least one of said first-tier slave nodes to a second common bus, said one first-tier slave node functioning as the second-tier master node with respect to the second common bus;

electrically connecting a plurality of second-tier slave nodes to said second common bus in a loop configuration; and

connecting a first-tier master node to said first common bus, a first-tier master node uplink transceiver being connected to said second common bus and a first-tier master node downlink transceiver being connected to said first common bus.

9. The method of claim 8, further comprising the step of substituting at least one of said first-tier slave nodes for the first-tier master node upon failure of the first-tier master node.

10. The method of claim 9, further comprising the step of substituting at least one of said second-tier slave nodes for the second-tier master node upon failure of the second-tier master node.

11. The method of claim 9, wherein said step of substituting at least one of said first-tier slave nodes for the first-tier master node comprises the steps of substituting the second-tier master node for the first-tier master node, and combining the first common bus and the second common bus into a single common bus when said second-tier master node substitutes itself as first-tier master node.

12. The method of claim 8, wherein said steps of electrically connecting a plurality of first-tier slave nodes to a first common bus in a loop configuration, connecting at least one of said first-tier slave nodes to a second common bus, said one first-tier slave node functioning as the second-tier master node with respect to the second common bus, electrically connecting a plurality of second-tier slave nodes to said second common bus in a loop configuration;

and connecting a first-tier master node to said first common bus further comprises the step of physically connecting each of said nodes in a single loop.

13. The method of claim 12, wherein said step of physically connecting each of said nodes in a single loop comprises the step of connecting physical signal lines for both said first common bus and said second common bus to each of said nodes in the single loop.

14. The method of claim 13, wherein each of said first-tier master node, said first-tier slave nodes and said second-tier slave nodes each comprise an uplink transceiver and a downlink transceiver, the method further comprising the steps of connecting physical signal lines for the first common bus and the second common bus in a feed-through path for nodes of the same tier and in a cross-over path for nodes of different tiers.

15. A multi-tier control network, comprising:

a plurality of nodes connected in a loop configuration using a continuous cable; and

a first bus and a second bus carried over said continuous cable;

wherein said plurality of nodes comprises a first-tier master node, a plurality of first-tier slave nodes, one of which functions as a second-tier master node, and a plurality of second-tier slave nodes;

wherein said first-tier slave nodes are electrically connected to said first bus and said second-tier slave nodes are electrically connected to said second bus; and

wherein said first-tier master node comprises a downlink transceiver connected to said first bus, and an uplink transceiver connected to said second bus.