Object-oriented programmable industrial controller with distributed interface architecture

• US 6,201,996 B1
• Filed: 05/29/1998
• Issued: 03/13/2001
• Est. Priority Date: 05/29/1998
• Status: Expired due to Term

• Current Assignee: Power Control Technologies Incorporated
• Original Assignee: Control Technology Corporationa
• Inventors: Crater, Kenneth C., Pierson, Daniel L., Schley, William O.
• Primary Examiner(s): Grant, William
• Assistant Examiner(s): Bahta, Kidest
• Application Number:
  US09/087,045
• Time in Patent Office: 1,019 Days
• Field of Search: 700/9, 700/79, 700/95, 700/169, 700/18, 700/110, 700/17, 717/5, 345/349
• US Class Current: 700/9
• CPC Class Codes: G05B 19/0421 Multiprocessor system
• CPC Class Codes: G05B 19/41855 by local area network [LAN], network structure
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A controller capable of interacting with a remotely located computer has an object-oriented control structure facilitating remote access to data formatted in accordance with instructions defined by the controller. The control structure may be organized around a database of object items each associated with a control function. For each control function, the items include one or more procedures for performing an action associated with the control function, and one or more procedures for displaying data associated with the control function. The action procedures effectively define the controller'"'"'s repertoire with respect to a particular control function. The display procedures comprise instructions retrievable and executable by the remotely located computer, causing display thereon of the data in a predetermined format (i.e., the format prescribed by the instructions). The controller facilitates selection and performance of actions in the database, and execution of the display procedure makes the display instructions accessible to the remotely located computer.

Claims

1. An object-oriented controller in which control functionality is encapsulated in objects that may be rendered accessible to a remotely located computer, the controller comprising:

a. an object manager for storing a plurality of obiects corresponding to controlled physical entities, each object specifying at least one control function associated with the entity and including, for each function;

i. at least one executable procedure for performing an action associated with the control function; and

ii. at least one executable procedure for displaying information associated with the control function, the at least one procedure providing display instructions executable by the remotely located computer and causing display thereon of the information in a predetermined format, wherein

iii. the procedures are distinct and subject to independent modification;

b. a performance engine for causing performance of the actions in accordance with the procedures associated therewith; and

c. a communication module facilitating access to the display procedure by the remotely located computer, such access comprising;

i. transfer of the display instructions to the remotely located computer upon request; and

ii. modification of the display procedure in accordance with commands transmitted by the remotely located computer.

2. The controller of claim 1 wherein the display instructions cause the remotely located computer to obtain the information from the controller via a computer network.

3. The controller of claim 2 wherein the computer network is the Internet and data is obtained via the HyperText Transfer Protocol.

4. The controller of claim 2 wherein the display instructions cause the remotely located computer to (i) periodically query the controller to obtain updated controller data, and (ii) display the updated data in accordance with the predetermined format.

5. The controller of claim 1 wherein the instructions comprise a procedure responsive to commands issued to the remotely located computer to reconfigure the display, the procedure causing the information to be displayed in a different format.

6. The controller of claim 5 wherein the procedure further causes the remotely located computer to store data representative of the different format such that subsequent access to the display procedure by the remotely located computer results in display of the information in the different format.

7. The controller of claim 1 wherein the items further comprise a procedure facilitating modification of at least some of the items by the remotely located computer.

8. The controller of claim 1 wherein the items further comprise a procedure responsive to commands issued by the remotely located computer concerning performance of the action by the controller.

9. The controller of claim 4 wherein the display instructions further cause the remotely located computer to store, in addition to the updated data, a plurality of previously obtained data samples in a temporal order.

10. The controller of claim 1 wherein the display instructions further comprise a procedure for detecting an alarm condition and issuing an alert signal in response thereto.

11. The controller of claim 9 wherein the display instructions further comprise a procedure for analyzing the current and previously obtained data samples to detect an alarm condition, and issuing an alert signal in response thereto.

12. The controller of claim 1 wherein the items further include a specification of at least one state associated with the control function, the controller further comprising means for monitoring a resource associated with the action and, based thereon, determining the state specified in the database.

13. The controller of claim 12 wherein the selection and performance means is responsive to executable instructions causing it to respond, in causing performance of the action, to the state determined by the monitoring means.

14. The controller of claim 1 wherein the items further include a list of resources associated with the action, the performance means being configured to establish control connections to the listed action resources to perform the action.

15. The controller of claim 12 wherein the items further include a list of resources associated with the state, the monitoring means being configured to establish monitoring connections to the listed state resources to determine the state.

16. The controller of claim 15 further comprising:

a. an input/output module for connection to at least one input/output point on a controlled machine; and

b. a computer memory comprising a plurality of registers and flags for containing data associated associated with the action, the state resources including the at least one input/output point and the registers and flags.

17. The controller of claim 1 further comprising means for operating an industrial machine, the information comprising quantitative data representative of machine operation.

18. A method of facilitating interaction between a controller and a remotely located computer, the method comprising:

a. defining a plurality of objects corresponding to controlled physical entities, each object specifying at least one control function associated with the entity and including, for each function;

i. at least one executable procedure for performing an action associated with the control function; and

ii. at least one executable procedure for displaying information associated with the control function, the at least one procedure providing display instructions executable by the remotely located computer and causing display thereon of the information in a predetermined format, wherein

iii. the procedures are distinct and subject to independent modification;

b. selecting and performing actions in accordance with the procedures associated therewith; and

c. facilitating access to the display procedure by the remotely located computer by;

i. responding to a display request by transferring the display instructions to the remotely located computer; and

ii. responding to a modification command issued by the remotely located computer by modifying the display procedure in accordance therewith.

19. The method of claim 18 further comprising the step of causing the remotely located computer to obtain the information from the controller via a computer network.

20. The method of claim 19 wherein the computer network is the Internet and data is obtained via the HyperText Transfer Protocol.

21. The method of claim 19 wherein the display instructions cause the remotely located computer to (i) periodically query the controller to obtain updated controller data, and (ii) display the updated data in accordance with the predetermined format.

22. The method of claim 18 further comprising the step of causing the remotely located computer to respond to commands to display the information in a different format.

23. The method of claim 22 further comprising the step of causing the remotely located computer to store data representative of the different format such that subsequent display by the remotely located computer occurs in the different format.

24. The method of claim 18 further comprising the step of facilitating modification of at least some of the items by the remotely located computer.

25. The method of claim 18 further comprising the step of causing the controller to respond to commands issued by the remotely located computer concerning performance of the action by the controller.

26. The method of claim 22 further comprising the step of causing the remotely located computer to store, in addition to the updated data, a plurality of previously obtained data samples in a temporal order.

27. The method of claim 18 further comprising the step of detecting an alarm condition and causing the remotely located computer to issue an alert signal in response thereto.

28. The method of claim 26 further comprising the steps of:

a. analyzing the current and previously obtained data samples to detect an alarm condition; and

b. causing the remotely located computer to issue an alert signal in response thereto.

29. The method of claim 18 further comprising the steps of:

a. associating at least one state with the control function; and

b. monitoring a resource associated with the action and, based thereon, determining the state.

30. The method of claim 29 further comprising the step of responding, in performing the action, to the determined state.

31. The method of claim 18 further comprising the steps of:

a. defining a list of resources associated with the action; and

b. establishing control connections to the listed action resources to perform the action.

32. The method of claim 29 further comprising the steps of:

a. defining a list of resources associated with the state; and

b. establishing monitoring connections to the listed state resources to determine the state.

33. The method of claim 18 further comprising the step of operating an industrial machine, the information comprising quantitative data representative of machine operation.